Types of pre-folder automatic folder gluers

The pre-folder automatic folder gluer is a machine that folds various materials like paperboard and corrugated cardboard and applies glue to the folded sections. It is a high-speed, efficient machine widely used in the packaging industry. There are many types of automatic folder gluers, which can be grouped according to their feeding method, folding system, gluing technology, and other features.

By feeding method

Automatic folder gluers with the pre-feeder are consistent and reliable. An automatic feeder machine separates and flattens the boards, which are conveyed into the gluing and folding system. The entire process runs smoothly with minimal intervention and high efficiency. Folder gluers without pre-feeders, on the other hand, require operators to feed the boards by hand. This process limits efficiency because it takes longer and requires more labor.
By folding and gluing mechanism

The folding system differentiates automatic folder gluers from each other. Some machines use mechanical folding, where the folders are controlled by machines and then adjusted to suit the box specifications. Mechanical folders are popular because they are precise, flexible, and suitable for different types of boxes. Others use hand-operated folders that require the operator to manually adjust the folders to achieve the desired fold. Manual folders are less precise and efficient than mechanical folders. Vacuum folding is another folding method that uses a vacuum to suck the box or material into the folder. The vacuum draws the material into the folder so it can be glued. This method is automated and very efficient for folding a lot of materials.
By gluing technology

Automatic folder gluer machines apply glue in different ways. Gluing techniques include spot, line, and scattered gluing. In scattered glue spraying, a certain amount of glue is sprayed across the surface. Line spray gluing uses a precise spray pattern for the glue application, while spot gluing uses a few discrete spots to apply the glue.
Speed and capacity

Some automatic folder gluer machines have variable folding speeds that users can change to suit their needs. The glue application speed also varies between machines. High-speed folder glueters that can efficiently fold and glue large amounts of materials without stopping are common in large industrial settings where high capacity is critical.

Specifications and Maintenance

Specifications

Maximum Speed: The maximum speed of a pre-folder automatic folder gluer is around 400 meters per minute. It means that the machine can process and glue up to 400 meters of cardboard or paper material in a minute.
Machine Size: A pre-folder automatic folder gluer machine may have different dimensions depending on the model, such as 12,000x2,500x2,300mm. Users should ensure that there is sufficient space to install the machine, and that it can be used normally.
Weight: The weight of the pre-folder automatic folder gluer machine is about 4,000 kg. Due to the heavy weight of the machine, operators need to use a forklift or other handling equipment to safely transport it.
Power requirements: Pre-folder automatic folder gluer machines usually need a three-phase power supply, and the power for each machine may be different. For example, one machine may need 10 kW of power, while another may require 15 kW. Users should choose the correct power supply and ensure that it meets the needs of the machine.
Applicable materials: The pre-folder automatic folder gluer machine can process various materials, including cardboard, corrugated paper, paperboard, etc. These materials are widely used in packaging, printing, and other industries.

Maintenance

Lubrication: Apply lubricant to all moving parts of the pre-folder automatic folder gluer regularly to ensure smooth operation and reduce friction.
Cleaning: Regularly clean the dust and debris on the surface and inside the machine to keep the machine clean and prevent clogging and malfunction.
Inspection: Frequently inspect various parts of the machine, such as belts, rollers, and beams, to ensure that they are not worn or loose and make timely repairs if necessary.
Maintain the electrical system: Keep the electrical system of the machine, including the control box, line, and electrical components, clean and dry, and inspect and repair the loose or worn lines as needed.
Maintain temperature and humidity: Pay attention to the temperature and humidity of the storage environment of the automatic pre-folder gluer machine. Avoid extreme temperatures and high humidity to prevent damage to the machine.

Scenarios of Pre-folder Automatic Folder Gluers

The automatic folder gluer is a versatile machine that can be used in many industries that work with paper products. Here are some of the most common applications of this machine.

Packaging industry

In the packaging industry, the automatic folder gluer is used to construct various types of cartons for products. This includes Gluing Lap Sider, Auto Lock Bottom Cartons, 1,2,3 Flap Boxes, and many more. The machine can effectively fold and glue noise-efficient, robust, and perfectly shaped boxes in different styles and sizes for packaging products. It works at a high speed and is economical, making it perfect for use in the packaging industry.
Printing industry

Many cardboards and paper wraps used for printing are pre-folder before they are glued. Hence, the automatic gluer machine is used to produce high-quality folded and glued products. This makes it easy to finish and pack printed materials like brochures, flyers, and advertisements. Working with this machine improves productivity and ensures that the finished product is of excellent quality.
Gift and stationery sector

In the gift and stationery sector, smart folder glueers pre-fold and glue complex shapes like rigid boxes, envelopes, and cards, which are all products that need to be produced in high volume. This includes items like presentation folders, custom boxes, and stationery sets. The work involved in creating these items manually is tedious and time-consuming. Using the automatic folder gluer machine boosts the entire process, allowing products to be made quickly and efficiently.
Cosmetics and retail sector

When working with cosmetics and retail products, presentation is everything. The boxes and packaging have to look attractive. Many times, these products have to be packaged in a retail box bed. Using the automatic folder gluer means that luxury packaging items like rigid boxes, display boxes, and shelf display units can all be produced, and they will be of consistent quality each time. The machine works swiftly and accurately, helping to make luxury customer experiences better and simplifying how things are packed.
Food and beverage industry

Food and beverage items are often packaged in cartons and boxes to ensure they stay fresh. The automatic folder gluer machine can make a variety of boxes and cartons for different types of food items. This includes trying to bake boxes, snack boxes, beverage cartons, and many other gluing boxes that are used in the food and beverage industry. It does all of this at a rapid rate and is so easy to use.
Advertising and marketing sector

In the advertising and marketing sector, companies are always looking for new ways to market their products and get consumer attention. Innovative packaging plays a key role in this area. The automatic folder gluer machine is set up to create folded boxes, customised presentation boxes, and product packaging with windows. These are all products that are often used in the advertising and marketing sectors to package goods, offer promotions, and create attractive displays.

How to choose automatic pre-folder gluer machines

When buying an automatic folder gluer for resale, it is important to consider the following key features to ensure that the pre-folder gluer will meet the customers' diverse needs.

Production speed and efficiency

Investors should focus on the machine's speed and overall efficiency as they determine the output volume. Customers will always prefer folder gluing machines that efficiently handle high production rates. Such machines will have a streamline process that reduces bottlenecks.
Versatility and adaptability

Popular automatic fold glue machines are designed to handle different types of boxes and materials. When choosing glue machines, go for those that can adapt to various production requirements. Such machines have adjustable settings and interchangeable components.
Quality of glue

Not all glue is compatible with every job. Choose gluing machines compatible with a wide range of adhesives. Moreover, customers will prefer machines that permit them to adjust the glue application to suit different materials and projects.
Ease of use and automation

Customers will always opt for pre-folding glueers that offer straightforward operation. Such machines come with intuitive controls and automated functionalities that reduce manual intervention. When choosing pre-folder gluers for retail, pick those that are easy to set up, operate, and clean.
Durability

The durability of a gluing machine largely affects its life span and maintenance costs. Customers will prioritize durable pre-folder gluers that can withstand constant use and harsh production environments. Such machines also have robust construction, high-quality components, and reliable mechanisms.
Cost-effectiveness

Cost-effective solutions attract more customers. They have reasonable pricing without compromising quality. While factoring in the cost to the retail price, consider the machine's energy consumption, operating costs, and maintenance requirements.

Pre-folder automatic folder gluer FAQ

Q1: How does an automatic folder gluer work?

A1: The automatic folder gluer machine works by folding and gluing box parts together with the help of an electronic control system. Initially, it places flat paperboard into the machine. Then, the pre-folding rolls start to pre-fold the paperboard in the desired shape. Next, the folding plates fold the box part after another. Finally, the glue application system applies glue to the overlapping parts of the box. The finished box is then ejected from the machine.

Q2: What are the advantages of using an automatic folder gluer?

A2: The automatic folder gluer provides many benefits to users. First, it improves productivity. Using this machine speeds up the gluing and folding box process compared to manual work. Secondly, this machine provides precision. The automatic folder gluer precisely folds and glues. This creates uniform boxes with consistent quality. Thirdly, it reduces labor costs. Manual folding and gluing of boxes require many workers, and that can cost a lot. Using the automatic folder gluer reduces the number of workers needed.

Q3: What types of materials can be used with an automatic folder gluer?

A3: Automatic folder gluers are designed to work with various materials commonly used in packaging and printing. This includes paper, lightweight chipboard or paperboard, kraft paper, cardboard, and synthetic material like polypropylene.

Q4: What are the limitations of an automatic folder gluer?

A4: An automatic folder gluer machine may have limitations despite its efficiency. It cannot handle non-standard shapes like curved boxes. The machine also requires a power source to operate, which may not be accessible in some locations. Lastly, the automatic folder gluer can be too costly for small businesses that do not produce a large-volume requirement daily.