Sorting machine for tomato

Insights into the Tomato Sorting Machine Market

Market Overview: The global fruit and vegetable sorting machine market, which includes sorting machines for tomatoes, has demonstrated notable growth, expanding from USD 1.10 billion in 2023 to USD 1.17 billion in 2024. This upward trend is projected to continue, with an expected compound annual growth rate (CAGR) of 6.95%, reaching USD 1.77 billion by 2030, according to 360iResearch™. The increasing demand for efficient sorting technologies in agriculture and food processing sectors is a significant driver of this growth. As the market evolves, key players are focusing on innovations in optical sorting technologies and automation, which enhance productivity and reduce labor costs.

Regional Insights: The sorting machine for tomato segment is not only witnessing growth in established markets but also in emerging regions. For instance, countries in the Asia-Pacific and Latin America are increasingly adopting advanced sorting solutions to address the challenges of food quality and waste management. Consumer behavior is shifting towards higher quality produce, which is further propelling the demand for sophisticated sorting machines. Additionally, the rise of e-commerce and direct-to-consumer models is reshaping distribution channels, as producers seek to maintain quality from farm to table. Major players in the market, including TOMRA Systems ASA and Bühler AG, are strategically positioning themselves to capitalize on these trends, enhancing their market share through technological advancements and strategic partnerships.

Types of the tomato sorter

Nowadays, many tomato sorting machines use advanced technologies like automation and artificial intelligence to assist the agricultural industry in several ways. Farmers and distributors can sort tomatoes accurately and efficiently thanks to these machines. They offer a practical solution to the problem of labor shortages.

Tomato sorting machines increase productivity while decreasing labor costs. These machines also maintain food safety regulations by carefully screening tomatoes for diseases. The durability of these machines is important; they generally endure the demanding requirements of the agricultural industry while also reducing waste by lowering the number of tomatoes that should be discarded or processed further, which saves valuable resources.

Given the importance of tomatoes in the world, it is not surprising that numerous kinds of tomato sorters for sale are now available.

• Optical sorter: An example of a modern tomato sorting machine is the optical sorter. It uses highly sensitive cameras and artificial intelligence software to examine each tomato's size, shape, color, and exterior condition. The tomatoes are continuously captured and examined by high-resolution cameras, and artificial intelligence algorithms classify the tomatoes based on distinct parameters. The optical sorter is successful at increasing output and guaranteeing the tomatoes that will go to the final consumer are of the best quality.
• Color sorter: The color sorter sorts tomatoes based primarily on their hue. It has a variety of color detectors that can tell when a tomato is ripe. When tomatoes are passed through the color sorter, unripe and overripe tomatoes are identified based on the color they emit. The non-red tomatoes are then ejected from the group. Farmers or distributors with different types of tomatoes who wish to segregate them for various markets will find this machine useful.
• Size sorter: The size sorter is equipped with mechanical parts that can measure the width and height of each tomato precisely. Tomatoes are sorted into separate categories according to the size that has been predetermined. This sorter helps packaging and uniformity control. It is great when tomatoes must be packaged for retail. Inconsistency in size can be an issue when tomatoes are processed for making tomato paste or ketchup.
• Defect sorter: The defect sorter is equipped with sensors that can distinguish tomatoes with blemishes, bruises, or diseases. Defective tomatoes are removed from the grouping by air jets or mechanical arms. This type of sorter is essential during quality control because it prevents tomatoes with quality issues from entering the supply chain and ensures that only tomatoes that meet the required criteria are processed.
• Gravity-fed Sorting Conveyors: Using sloped trays, this machine helps to separate tomatoes based on size, shape, and color. The pompous forces and the angle of elevation are used to separate the tomatoes on the moving belt. It is important to note that this machine is different from systems powered by electric motors that are used to transport products in bulk.
• Vibratory Feed Sorters: The vibratory feeder sorter is unique as it uses vibration to agitate the tomatoes into an evenly distributed single file prior to sorting. It classifies tomatoes based on the shape, size, color, and blemishes. In the case of tomatoes, results are usually deterministic and are known prior to sorting.

Specification and maintenance of sorting machine for tomatoes

Understanding the specs of a tomato grading machine is important for business buyers to make an informed purchasing decision. The capacity of the machine indicates the volume of tomatoes it can process per hour. It ranges from 1 ton per hour to 6 tons per hour. Next, buyers need to note the size range of tomatoes the machine can handle. Usually, the machines can process tomatoes with diameters varying from 30 to 90 mm. The length of the machine varies depending on the design. Grading machines with belt conveyors are as long as the conveyer itself, which may range from 1 to 6 meters.

The power requirement varies based on the technology and size of the machine. The electrical grading machines usually require a power supply of 2 to 10 HP. On the other hand, the air-powered machines require an air compressor with a pressure of 30 - 60 PSI. Many grading machines come with a digital display or an LCD display that shows the category of tomatoes as per the customer's preference. The machine may also have a camera system that captures each tomato's size and shape and analyses it based on pre-set algorithms to classify the tomatoes accordingly. The data captured by the machine can then be stored and exported for future use. The storage capacity also varies with each machine model. Most machines can, however, store data for up to 5000 tons of tomatoes with the option to delete or download the data.

Finally, the machine's design will determine how much maintenance is required. Usually, the machines require periodic calibration and adjustments to ensure accurate sorting. The supplier will provide instructions for the sorting machine's repair and replace features. Generally, when replaced, the sorting belt for the tomato machine should be cleaned, repaired, and replaced to ensure the system functions properly. The suppliers may provide a training program to the buyers so they can further train their staff to maintain the machine effectively.

Usage scenarios of sorting machine for tomato

Tomato sorting machines have several applications in the agriculture industry, both on the farm and in value-adition industries.

They are commonly used in factories that produce tomato-based products such as ketchup, puree, tomatoe paste, sauce, and can whole tomatoes among other products. In such industries, quality control of the final product is essential, hence the need for sorting machines to guarantee that only high-quality tomatoes are processed. Tomatoes of different sizes are usually used to make different products.

Tomato sorting machines are also used in packing houses to prepare tomatoes for export and local markets. The tomatoes are quickly and efficiently sorted according to the buyers' specific packaging requirements. Moreover, the buyers' expectations must be met. Therefore, the efficiency and accuracy of the sorting machines are crucial for ensuring customer satisfaction and brand reputation.

Small-scale farmers who do not have the luxury of a sorting machine can benefit from a simple manual model. It can be used to separate unhealthy tomatoes from the healthy ones during farm gate sales. This will ensure that the buyers get value for their money, and the farmer will receive a good reputation, attracting more buyers in subsequent sales.

Any mishandling or mistake during the sorting process can cause catastrophic effects downstream. Incorrectly sorted tomatoes can lead to costly errors, such as subpar products, recalls, and reduced efficiency in processing lines. Investing in a tomato shouldering machine will be worth it in the end.

The above-mentioned benefits and cost advantages are the reasons why investing in a tomato sorting machine is worthwhile for anyone in the tomato production and processing chain.

How to choose sorting machines for tomatoes

Tomato sorting machines are available in various models with different features. The good news is that buyers can find tomato sorting machines for sale that suit their needs and requirements.

• Production capacity

  The production capacity of the sorting machine is usually mentioned in the product specification. Buyers will have to first decide on the volume of tomatoes they will be sorting daily. Once they have that number, it will be easier to choose the capacity of the sorting machine for tomatoes that will meet their requirements. For example, small-scale businesses can go for machines with a lower production capacity, while large-scale industries will have to choose machines with higher production capacity.

• Precision and accuracy

  When sorting tomatoes, quality matters more than quantity. It is vital to choose machines that can sort tomatoes by size, color, and appearance accurately. The more precise the machine's sorting abilities, the more it will boost business profit margins.

• Ease of use

  Complicated machines can slow down the production line and lower overall efficiency. It is better to choose sorting machines for tomatoes that have user-friendly interfaces and are easy to operate. This way, operators can be trained faster and get back to work in no time.

• Durability

  It is better to buy machines made with strong, long-lasting materials. These sturdy materials ensure the life of the sorting machine for tomatoes, so buyers don't incur extra maintenance and replacement costs.

• Energy Efficiency

  Consider the energy usage of the sorting machines for tomatoes. Selecting energy-efficient machines can cut energy bills and lower operating costs.

• Flexible sorting options

  Soo (sorting, orienting, and operating) machines are one of the flexible sorting options. It is better to choose sorting machines that offer various sorting options than to have just one or two. Boring machines allow businesses to sort a wider range of tomatoes and fruits with different sizes and shapes.

FAQ

Q1: How does a tomato sorting machine work?

A1: The tomato sorting machine works by measuring and weighing tomatoes based on set parameters. After this, the tomatoes are classified into various groups. The tomatoes can be further classified by color, size, shape, and quality with the help of advanced features like optical recognition and AI technology. These features can also identify and separate damaged or rotten tomatoes. After sorting, the tomatoes are arranged in a specified order for the customer or for further processing.

Q2: What are the benefits of using a tomato sorting machine?

A2: The tomato sorting machine provides a lot of advantages. It improves market value and quality by ensuring uniformity. It increases efficiency by reducing the time and labor required for manual sorting. It can reduce the spread of diseases in a tomato production facility by quickly identifying and removing infected tomatoes. In the end, it boosts customer satisfaction and retention by delivering a consistently high-quality product.

Q3: What types of tomatoes can be sorted with a tomato sorting machine?

A3: Sorting machines for tomatoes are typically designed to process various tomato types, including cherry tomatoes, grape tomatoes, round tomatoes, beefsteak tomatoes, and heirloom tomatoes.

Q4: Can a tomato sorting machine be customized for specific sorting criteria?

A4: Yes, many manufacturers of tomato sorting machines offer customization options so that these machines can be made to have the sort criteria that are required. This is all possible if the customer requests it. The most common customizing feature is the size and capacity of the machine.