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About swivel power cord

Types of swivel power cord

Swivel power cords come in different types. Each serves other functions. They vary in the degree of swivel, purpose, and connector types.

  • Rotary Swivel Power Cords

    The cords have a swivel mechanism that allows for a 360-degree rotation. It ensures no tangling as the device moves. These are common on equipment needing a wide range of motion. E.g., on robotics or handheld machines.

  • Bend-and-Stay Swivel Power Cord

    Such cords bend easily. They also retain their shape once bent. This feature ensures the cord does not yank out or become a taut hazard. The cords are ideal for equipment needing fixed bending angles, such as medical devices.

  • Multi-Tip Swivel Power Cords

    These cords have a multi-tip design. This feature allows one cable to connect multiple device types. The multi-tip connector makes it easy to use the same cord on devices with power inputs needing different connectors.

  • Detachable Swivel Power Cords

    These have a detachable power unit. This means users can bond an end of the cord specific to their needs. It offers the benefit of universality without changing the whole system. Users select and replace tips as the system demands.

  • Angle Swivel Power Cords

    These cords rotate around one fixed angle. It allows the plug to fit into the power outlet more easily. Such cords are ideal for furniture and equipment installers. Provides more freedom than a straight cord but less than a full swivel cord.

Understanding the different types of swivel charging cables helps one select the best swivel power cord. It will meet the user's application requirements and needs.

Material & Durability of swivel power cord

The durability of a swivel power cord directly impacts its reliability in demanding applications. Furthermore, it affects the overall costs of maintenance and replacement.

  • Thermoplastic Elastomer (TPE)

    TPE makes the outer sheath of many swivel cords. The material gives flexibility and is highly durable. TPE will also resist heat and aging, making cords ideal for heavy industrial or commercial use.

  • Thermoplastic Rubber (TPR)

    Manufacturers use TPR for its high resilience and resistance to abrasion. The material protects against impact and tear. Therefore, users often find it in swivel cords used for power tools and heavy machines.

  • PVC (Polyvinyl Chloride)

    PVC materials are cheaper. It is commonly used in lighter-duty swivel cords. PVC is resistant to weather, chemicals, and various water and humidity environments.

  • Silicone Rubber

    Silicone gives flexibility across a wide temperature range. It helps cords maintain elasticity. Silicone also allows for environmental sealing. It protects internal conductors against moisture, dust, and chemicals. So, it is ideal for outdoor applications.

In addition to PVC, silicone, TPR, and TPE, internal conductors of swivel power cords are often made of copper. Sometimes, copper-clad aluminum is used for cost-saving reasons. Copper offers high conductivity. It ensures minimal power loss even in long-cord run situations.

Copper also resists corrosion and is flexible enough to withstand frequent movement. Where heavy currents are needed, cords may use copper strands of larger gauges as specified by the American National Standards Institute (ANSI).

Commercial use cases of swivel power cord

Swivel cords have wide commercial uses. They reduce the risk of electrical hazards and equipment downtime. Below are the sectors where the cords are commonly used.

  • Medical Equipment

    These cords handle medical equipment like surgical robots and hospital beds. The cords minimize cord entanglement. They also offer the equipment the flexibility to move without pulling the cord. Furthermore, they ensure constant power delivery, even in dynamic environments like operating room suites.

  • Manufacturing Industry

    In this industry, swivel cords are used on robots and power tools. This helps reduce wear and tear on equipment. Cords also are designed for heavy-duty production. Their materials give durability and resistance to abrasion, chemicals, and heat. This means their operation stays optimal for many years.

  • Consumer Electronics

    Over half of the swivel cord sales are in this space. They power items like laptops, gaming consoles, and cameras. It conveniently connects users to power source outlets without straining on plugs. Hence, this enhancement of user experience drives swift cord adoption.

  • Outdoor Equipment

    Swivel cords have also been adapted for outdoor gear like RVs, boats, and camping gear. Since the cords are weatherproof, they withstand humidity, water, and other environmental hazards. This protects the cable and maintains the hassle-free operation of outdoor equipment.

  • Mobile Charging Systems

    Swivel charging stations store electric vehicle (EV) batteries. They also are for mobile phones and laptops. In this industry, practicality and durability are key. Swivel cords ensure easy access to charging ports in various positions. This reduces wear on both the connectors and devices.

  • Appliance Industry

    Kitchen and household appliances use swivel cords. They ensure all appliances function well for longer. Kitchen items like dishwashers and refrigerators use swivel cords. The cords withstand heat, moisture, and heavy loads over time.

All these industries benefit from having swivel power cords. They enhance safety and reduce equipment downtime. This helps improve overall efficiency and productivity.

How To Choose the swivel power cord

Several factors influence the choice of swivel power cables in various industries. Below are the key considerations that will help one pick the right one for their customers.

  • Cord Material and Durability

    The swivel power cord for medical equipment should tolerate chemicals, heat, and abrasion. Go for materials like TPE or silicone. They offer superior protection. At the same time, ensure that the durability of the cords aligns with the operational demands of their environment.

  • Load Capacity

    Ensure the power cord has electrical ratings that correspond to the device load of customers. The electric vehicle cord should have a gauge thickness suitable for high-capacity items like industrial machines. MultiTip cords are great for light-load consumer electronics.

  • Swivel Mechanism

    The swivel angle of the cord must meet the needs of end users’ applications. Large-angle swivel cords are more suitable for dynamic equipment like robots. Simple, low-angle swivel cords suit static or rarely moved equipment.

  • Connector Compatibility

    One needs ensure the cord's connector type is compatible with the devices their customers use. Multi-tip cords offer versatility. They also select one that employs international standards for electrical safety.

  • Environmental Factors

    If considering outdoor or hazardous environment applications, the cord should be of robust material. Such materials will have weatherproof qualities. Cord wear and tear due to exposure to environmental factors will be minimal.

  • Flexibility

    The cord should be flexible to allow convenient movement of portable devices. Those used in medical or consumer applications require extra flexibility to facilitate easy handling.

These factors above influence the performance, safety, and reliability of swivel power cords. Knowing them will help one select cords that meet the needs of the end users and ensure operating efficiency.

Q & A

Q. Are swivel power cords weatherproof?

Yes, swivel power cords like the swivel cord for EVs are weatherproof. They use materials like PVC and silicone to make swivel cords. Silicone provides great flexibility. PVC gives chemical resistance. These materials allow using swivel cords for devices indoors and harsh environmental outdoor spaces.

Q. What industries benefit from swivel power tools having swivel power cords?

Manufacturing, medical, automotive, and outdoor industries benefit from these cords. The cords improve the customers’ operational efficiency in these spaces. They also reduce the hazards associated with electrical tangling. Moreover, they enhance the safety of the equipment that uses swivel cords.

Q. How long can swivel power cords last?

The average lifespan of swivel power materials like the swivel cord for gaming laptop is 5 to 10 years. Their life depends on the operating conditions and the materials used. Those equipped with TPE or silicone have a longer life. They withstand abrasion, chemicals, and heat.

Q. What should one consider for devices requiring high load capacity when purchasing a swivel power cord?

The cord's gauge and thickness must be electrical rated correctly. They should be compatible with the electrical load capacity of the device. Lower gauge numbers mean thicker cords. They handle higher power loads while ensuring electrical safety and efficiency.