Weight sorting machine

Specifications & Maintenance of Weight Sorting Machines

Generally, weight sorting machines have different specifications depending upon the types and capacities. Here are some crucial specifications relevant to weight sorting machines and their maintenance requirements:

• Capacity –

  The maintenance of the weight sorting machine, which sorts food based on weight, should depend upon its capacity. If it is industrial or commercial, it should be set at a larger capacity. Some of the heavier sorters can easily sort up to around 55kgs per item, while lighter capacities can sort anywhere from 1gram to 30kgs. The machine should be maintained at the higher capacity to get maximum benefits.

• Feed hopper-

  The feed hopper of the sorter should also be maintained according to the capacity. If it is small, it should be around 30 kgs, and for larger capacities, around 65 kgs. The use of feed hoppers of preferred sizes helps avoid blockages in the pipeline.

• Sorting accuracy-

  Depending upon the weight sorting machine, accuracy varies. It can vary from 0.1g to 1kg. To get maximum precision and productivity from the sorter, it is best to calibrate the machine at least once a month or whenever shift weights change. When recalibrating the machine, enter the shift weights and ensure that filters and belts are clean. Failure to do this will affect sorting accuracy.

• Vibration-

  It is crucial to maintain the weight sorting food machine properly to eliminate the vibration transmission issue. This can be done by supporting the machine's base on a solid foundation and isolating the foundation's shaker. A vibration's setting from low to medium tends to suit food products. This level can be adjusted while sorting other products.

• Size and Dimension-

  These depend upon the capabilities and types of the sorting machines. Now, these machines are usually of popular sizes: One to Three Lane Sorter Machines, Four to Six Lane Sorter Machines, Up to 12 Lane Sorter Machines, and Customised Sorter Machines. For instance, a 4 to 6 lane sorter machine weigh sorting according to the capacity must be around 4.2m x 1.2m x 3.3m. Smaller ones are usually of the dimensions of approximately 1m forming a triangle table. Where Sorts are done in less than 1 kg weights.

Usage scenarios of weight sorting machine

Due to its precise capacity and efficient sorting as well as classification, the weight sorting machines can be utilized in diverse industries application areas. Below are some of them:

• Food processing industry

  Typically, food items that are of different weights and weights are sorted appropriately so as meet the packaging requirements. Such machines can be used for veggies, poultry, seafood, candy, nuts and snacks sorting, among many others.

• Industrial manufacturing

  In general, heavy industries like automotive, electronics, and aerospace use weight sorting machines to control the quality of various sorts of weight-sensitive components so as ensure optimal assembly integrity. For instance, when sorting car engines' parts by weight, the machine is used to ensure that a portion is not excessively heavy or light, which can later affect a vehicle's performance negatively.

• Plastic sorting

  Sorting plastics by weight is an excellent way of enhancing recycling processes. Typically, plastics of light and heavy weight are separated correctly so as ensure quality and purity of the final material. This assists the manufacturers in creating plastics that are up to standards and prevents contamination.

• Packaging industry

  The weight sorting machines are mostly used in the packaging industry to item weight check, and sort products, ensuring that they are in compliance with regulations and labeling requirements.

• Pharmaceuticals industry

  Since drug manufacture requires a high standard, weight sorting machines can be useful in dispensing and sorting pills, capsules, and other medicines by weight so as ensure dosing accuracy and regulatory compliance.

• Textile industry

  The textile weight sorting machines can be used in the textile industry to weigh and sort fabrics, garments, and other textile products during quality control checks, enabling the manufacturers to achieve consistency, and select the best materials for production.

• Animal processing industry

  Depending on their weights, livestock animals like fish, chickens, cattle, and swine are sorted for processing. The animals are weighed using weight sorting devices, and then they are placed in various categories for processing further.

• Robotics and automation

  In setups that are automated, weight sorting machines can be utilized by robots so as facilitate picking and placing tasks. They can also be used during the quality control stage to weigh and sort items that are produced by weight-based criteria.

How to choose a weight sorting machine

When choosing a weight sorting machine, there are several factors for the buyers to consider before making a final decision.

• Product application and features:

  Buyers should ensure the performance of the weight sorting machine matches the required tasks. The sorting machine should have the capability to handle specific products' weight, size, and shape.

• Sorting accuracy and speed:

  Employers can achieve optimal efficiency and minimize errors by selecting a machine with the appropriate accuracy and speed for the intended application.

• Integration and automation:

  Depending the on production demands and automation goals, buyers need to consider the machine's capability for integration and automation. The weight sorting machine should work effectively with existing systems, such as conveyors and control software.

• User-friendly operation and maintenance:

  Select a sorter that has user-friendly features like intuitive controls and clear operating instructions. Weight sorters with accessible components and streamlined maintenance procedures can help reduce downtime and maintenance efforts.

• Space and energy efficiency:

  Choosing the machine that is space-saving and energy-efficient can help business owners cutting operational costs and creating a more sustainable working environment.

Q&A

Q1:How surgical weight sorting machines work?

A1: The basic process followed by most weight sorting machines is as follows: The product is fed into the machine, usually on a conveyor belt. The item's weight is measured by the weighing scale or sensor. Based on pre-set weight categories and corresponding product destinations, The item is then classified into different weight categories. Corresponding destinations for each weight category are triggered.Usually, The sorted items fall onto chutes or conveyer belts into different containers or are marked/labelled accordingly.

Q2:What are some common applications of weight sorting machines?

A2: Weight sorting machines are commonly used to process and package various types of products, including food, industrial parts and hardware, agriculture products,breweries and civil construction material. Some examples are: poultry,meat,fish,fruits and vegetables(nuts,peanuts,grains,seed, etc),snacks,marbles,rocks,cement,tiles,screws,nails,fasteners,sand, etc.,are sorted by weight sorters. Sorting by weight helps ensure quality control,consistency and accuracy in packaging and facilitates inventory management.

Q3:Can a weight sorting machine handle multiple weights simultaneously?

A3:Some machines can weigh and sort multiple weights simultaneously, but it all depends on the design and specifications of a particular model. Some models can be programmed to handle more weights than others and can be customized to meet specific requirements.

Q4:Can a weight sorting machine be portable?

A4: Yes, some models are designed to be portable or mobile so that they can be easily transported from one location to another.