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500 Tons Per Hour Fixed Crusher Machine Complete Set Granite Crushing and Screening Plant for Road Building

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Capacity Crushing: Designed to process 500 tons of granite per hour using a robust jaw crusher, ensuring efficient material reduction for aggregate production.
  • Integrated Screening: Complete production line with screening capabilities to sort crushed materials by size, ideal for road construction and infrastructure projects.

Key features

  • 1. Robust Material Technology

  • With a corrosion-resistant steel frame and composite components, you can ensure durability and reduced wear in harsh industrial environments, backed by a 2-year warranty*.

  • 2. User-Friendly Interactive Design

  • With hinged sections and accessible design, you can perform quick maintenance and adjustments to optimize performance, minimizing downtime during operations.

  • 3. High-Performance Output

  • With a 500 Tons Per Hour output capacity, you can achieve rapid granite crushing and screening for large-scale road building projects, up to 30% faster than conventional models*.

  • 4. Versatile Scenario Solutions

  • Designed for continuous operation in mining and construction, you can efficiently process large quantities of granite and other materials, ideal for both commercial and heavy-duty industrial applications.

  • 5. Compliance with Industrial Standards

  • With compliance to industrial safety and durability standards*, you can ensure reliable operation in regulated environments, meeting requirements for heavy machinery in mining and construction sectors.

Product details

500 Tons Per Hour Fixed Crusher Machine Complete Set Granite Crushing and Screening Plant for Road Building

The 500 Tons Per Hour Fixed Crusher Machine is a robust industrial solution designed for large-scale granite crushing and screening in road building, mining, and construction. Built with a steel frame and composite components, it combines durability with lightweight efficiency, powered by a DC motor for energy-efficient operation. The hinged design ensures easy maintenance access, while its 2-year warranty guarantees long-term reliability.

Technical specifications

FeatureSpecificationApplication Scenario
Crusher TypeJaw CrusherPrimary crushing of granite and rocks
Capacity500 TPHLarge-scale road construction projects
Motor TypeDC MotorEnergy-efficient operation in mining sites
Frame MaterialSteelHeavy-duty industrial environments
Composite PartsPlastic/CompositeReducing wear in high-friction areas
Warranty2 YearsEnsuring long-term reliability for manufacturers

Customization guide

Adjustable feed opening and output granularity settings allow customization to meet specific material processing needs. Hinged sections enable easy access for maintenance, reducing downtime for construction crews.

Get inspired

Ideal for large-scale operations requiring high throughput and durability, this granite crushing plant ensures consistent performance in demanding environments like road building and mining.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Capacity500 TPH (Baseline)+15% (575 TPH)+30% (650 TPH)*
Motor Power100 kW DC Motor120 kW Enhanced DC150 kW Premium DC
DurabilityStandard Wear Resistance+20% Wear Resistance+40% Wear Resistance
MaintenanceManual AccessQuick-Release HingesAutomated Diagnostics

Supplier's note

  1. Three Most Significant Technical Breakthroughs:

    • DC Motor Efficiency: With a DC motor, you can achieve 20% lower energy consumption compared to traditional AC motors.
    • Composite Components: The use of composite parts reduces weight by 15% while maintaining durability, enhancing portability.
    • Hinged Maintenance Design: With quick-release hinges, you can reduce downtime by 30% during routine maintenance.
  2. Optimal Version Selection:

    • Base Model: Ideal for SMEs needing reliable 500 TPH capacity in standard mining operations.
    • Advanced Model: Suitable for contractors requiring higher output (+15%) and extended durability in abrasive materials.
    • Pro Model: Best for large-scale industrial clients demanding peak performance (650 TPH) and automated maintenance features. When paired with its composite components, the Pro Model’s enhanced durability ensures safe handling of ultra-hard materials like basalt, creating cost-effective solutions for high-volume projects.

Frequently asked questions

  • Which jaw crusher model is best for high-capacity road building projects like granite crushing?

  • How do I maintain the frothing nozzle of a DC motor-driven jaw crusher?

  • What materials are used in the 500 TPH crusher’s construction, and why?

  • Can the 500 TPH jaw crusher production line be customized for different rock sizes?

  • Is the DC motor in this crusher machine energy-efficient for industrial use?

  • What safety certifications does the granite crushing plant meet?

  • How does the warranty cover the jaw crusher’s DC motor and frame?

  • Can this crusher handle wet granite materials without clogging?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Jaw CrushersPrimary Crushing in QuarriesIndustry Standard: 150-400 TPH (ISO 14687-1)
Our Base: 200-500 TPH ▲
Our Advanced: 400-600 TPH ▲▲
(200-500 TPH granite capacity)
High reduction ratio, durable metallic frame (ASTM A36 steel)
Lower wear on jaws (ISO 14990)
Higher initial cost compared to impact crushers
Noise level: 85 dB (louder than advanced models)
Impact CrushersSecondary Crushing for Uniform ParticlesIndustry Standard: 500-700 TPH (EN 1343)
Our Base: 450-650 TPH
Our Advanced: 600-800 TPH ▲
(Horizontal shaft, 90% efficiency)
Produces uniform particle size (ISO 3324)
Lower wear on components (ASTM D543)
Higher maintenance frequency (every 200 hours)
Higher energy consumption (IEC 60034-31)
Cone CrushersTertiary Crushing for Fine OutputIndustry Standard: 300-500 TPH (ISO 14179)
Our Base: 250-450 TPH
Our Advanced: 350-600 TPH ▲
(Hydraulic adjustment, 30% faster setup)
Fine output consistency (≤5mm particles)
Lower dust emission (OSHA 1910.1000)
Lower throughput vs. jaw crushers
Higher operational complexity (requires skilled operators)
Mobile CrushersOn-Site Processing for Road BuildingIndustry Standard: 200-400 TPH (ISO 14580)
Our Base: 250-500 TPH ▲
Our Advanced: 400-600 TPH ▲▲
(Wheeled, 10-ton payload)
Rapid deployment (setup in 2 hours)
Reduced transportation costs (mobile design)
Limited capacity vs. stationary plants
Noise level: 90 dB (requires PPE)
Screening PlantsMaterial Separation Post-CrushingIndustry Standard: 300-500 TPH (ISO 9001)
Our Base: 350-600 TPH ▲
Our Advanced: 500-800 TPH ▲▲
(4-deck configuration, 95% accuracy)
Efficient sorting (≤3% oversize material)
Low maintenance downtime (500+ hours MTBF)
Requires large footprint
Higher energy use for multi-deck setups (IEC 60034-31)
DC Motor-Driven SystemsEnergy-Efficient Mining OperationsIndustry Standard: AC Motor (85% efficiency)
Our Base: DC Motor (90% efficiency ▲)
Our Advanced: Brushless DC Motor (95% efficiency ▲▲)
(ISO 60034-28 compliance)
Energy savings of 15-20%
Quieter operation (75 dB ▲)
Longer lifespan (10,000+ hours MTBF)
Higher upfront cost
Requires specialized maintenance

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