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  • Automatic Stator Slot Wedge Inserting Machine Insertion Equipment for Motor Insulation Process Industrial Wedge Inserting
  • Automatic Stator Slot Wedge Inserting Machine Insertion Equipment for Motor Insulation Process Industrial Wedge Inserting
  • Automatic Stator Slot Wedge Inserting Machine Insertion Equipment for Motor Insulation Process Industrial Wedge Inserting
  • Automatic Stator Slot Wedge Inserting Machine Insertion Equipment for Motor Insulation Process Industrial Wedge Inserting
  • Automatic Stator Slot Wedge Inserting Machine Insertion Equipment for Motor Insulation Process Industrial Wedge Inserting
  • Automatic Stator Slot Wedge Inserting Machine Insertion Equipment for Motor Insulation Process Industrial Wedge Inserting
Automatic Stator Slot Wedge Inserting Machine Insertion Equipment for Motor Insulation Process Industrial Wedge Inserting

Automatic Stator Slot Wedge Inserting Machine Insertion Equipment for Motor Insulation Process Industrial Wedge Inserting

  • 1 - 2 Sets
    $8,400
  • >= 3 Sets
    $7,999
View product details

Automatic Stator Slot Wedge Inserting Machine Insertion Equipment for Motor Insulation Process Industrial Wedge Inserting

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Automated Stator Wedge Insertion: High-precision placement of insulation wedges into motor/generator stators, ensuring consistent quality and reducing manual labor.
  • Programmable Precision Control: Customizable settings via an intuitive control panel to adapt to varying component dimensions, materials, and production requirements.

Key features

  • 1. Corrosion-Resistant Metal Construction

    • With a robust corrosion-resistant metal body, ensure long-term durability in industrial environments prone to dust, humidity, or chemical exposure.

  • 2. Programmable Touchscreen Interface

    • With an interactive touchscreen and multi-program presets, customize insertion parameters for different motor stator designs, streamlining setup for diverse production needs.

  • 3. Universal Voltage Compatibility

    • Supporting 110V/220V/380V power options, ensure seamless operation across global industrial standards while maintaining stable performance under varying voltage conditions.

  • 4. High-Volume Automation Efficiency

    • Designed for continuous operation, reduce manual labor and downtime by up to 40%* compared to traditional manual insertion methods, boosting commercial production throughput.

  • 5. Safety-Certified Industrial Design

    • Equipped with enclosed safety mechanisms and ISO-certified components, prioritize operator protection during high-speed automated operations.

Product details

Automatic Stator Slot Wedge Inserting Machine Insertion Equipment for Motor Insulation Process Industrial Wedge Inserting

The Automatic Stator Slot Wedge Inserting Machine is a high-precision industrial solution for motor insulation processes, designed to automate the insertion of stator slot wedges. With programmable automation and voltage flexibility (110V/220V/380V), it ensures consistent quality in cylindrical component manufacturing while adapting to diverse production environments.

Technical specifications

FeatureSpecificationApplication Scenario
Automation TypeFully programmable (PLC-controlled)High-volume motor stator assembly lines
Voltage Compatibility110V, 220V, 380VGlobal use in factories with varied power grids
Adjustable FeetHeight-adjustable (±50mm)Uneven factory floors or customized setups
Material HandlingCylindrical components (metal/plastic)Stator core insertion in motors/generators
Safety FeaturesEnclosed moving parts + emergency stopSafe operation in shared workshop spaces

Customization guide

Adjustable parameters include feed rate, slot alignment precision, and voltage selection to meet specific production needs. For example, reducing feed rate ensures accuracy for delicate materials, while increasing alignment precision improves slot fitment in high-tolerance applications.

Get inspired

Optimize your motor manufacturing workflow with this automated solution. Whether you’re producing small household appliance motors or industrial generators, the machine’s adaptability ensures precision and efficiency at every stage of the insulation process.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Automation LevelSemi-automatedFully automatedAI-assisted
Precision (mm)±0.5±0.3±0.1*
Max Output/Day500 units1,000 units2,000 units
Voltage Options220V/380V110V/220V/380VUniversal input
CustomizationLimitedModerateFull

Supplier's note

  1. Three Technical Breakthroughs:

    • AI-assisted Pro Model: With ±0.1mm precision, it outperforms industry standards by 50%, enabling flawless slot insertion for premium motors.
    • Universal Voltage Input: The Pro model’s adaptive power system reduces downtime by 30% in multi-grid facilities.
    • Programmable Slot Alignment: Users can customize feed paths, slashing rework rates by 40% in complex stator designs.

  2. Optimal Version Selection:

    • Base Model: Ideal for SMEs producing low-to-medium volume motors (e.g., household appliances).
    • Advanced Model: Suitable for mid-sized manufacturers needing global voltage compatibility and higher throughput.
    • Pro Model: Best for high-volume industrial clients requiring ultra-precision (e.g., EV motor production) and AI-driven quality control.

*Pro Model precision exceeds ISO 9001:2015 standards by 20%.

Frequently asked questions

  • Which model of the automatic stator slot wedge inserting machine is best for small-scale motor production?

  • How do I maintain the frothing nozzle-like components of the stator wedge inserter?

  • Can the automatic stator inserter handle both metal and plastic wedges for motor insulation?

  • Does the stator wedge inserting equipment support customization for unique stator designs?

  • Is the automatic stator inserter certified for industrial safety standards?

  • How does automation improve the motor insulation process with this machine?

  • What voltage options are available for the stator wedge inserting equipment?

  • Can the inserter handle cylindrical components with complex slot patterns for generators?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Manual Stator Wedge Inserting MachineSmall workshops, prototypingManual operation (ISO 9283 Level 0), 110V/220V (IEC 60038)Low cost ($5k–$10k), minimal maintenanceSlow (30 wedges/hour), labor-intensive, error-prone
Semi-Automatic Stator MachineMedium-scale production, limited budgetsSemi-automated insertion (ISO 9283 Level 2), 220V/380VModerate cost ($15k–$30k), manageable throughput (60 wedges/hour)Requires manual loading, limited scalability
Fully Automatic (Base Model)High-volume factories, standard assemblyFully automated (ISO 9283 Level 4), 110V–380V (IEC 60038), 1.2s/wedge cycle timeHigh throughput (180 wedges/hour), consistent quality ▲, 24/7 operationHigher cost ($50k–$70k), needs trained operators, no AI diagnostics
Fully Automatic (Advanced Model)Precision manufacturing, high-tech plantsAI defect detection ▲ (ASTM E2597), 0.8s/wedge cycle time ▲, 380V (IEC 60038)30% faster than Base ▲, real-time quality control ▲, 250+ wedges/hour ▲Premium cost ($80k–$120k), complex setup, requires IT integration
Robotic Stator Assembly LineAutomotive/industrial mass productionFully integrated robotic arms (ISO 9283 Level 5), 380V, 0.5s/wedge cycle timeUnmatched throughput (500+ wedges/hour), full automation ▲, minimal downtimeExtremely costly ($200k+), requires large space, high maintenance
CNC-controlled Insertion EquipmentCustom precision components, R&D labsCNC precision (ISO 230-2 ±0.01mm), multi-voltage (110V/220V/380V)Ultra-precise insertion ▲, customizable for non-standard partsSlower (90 wedges/hour), expensive ($60k–$90k), less efficient for mass production

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