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Cnc PLC Automatic Copper Steel Aluminum Bundy Serpentine Tube Pipe Bending Machine Bender Manufacturer

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Automated Bending & Forming: Equipped with CNC/PLC technology, the machine automates precise bending and shaping of copper, aluminum, and Bundy pipes into serpentine or customized geometries for heat exchangers, radiators, and other thermal systems.
  • Material Specialization: Optimized for processing copper and aluminum pipes, leveraging their superior thermal conductivity and corrosion resistance for high-performance heat transfer applications.

Key features

  • 1. Material Technology

  • With corrosion-resistant copper and aluminum materials, ensure durable performance in harsh industrial environments. These metals provide superior thermal conductivity for efficient heat transfer in applications like radiators and heat exchangers.

  • 2. Interactive Design

  • With a user-friendly touchscreen interface and multi-program presets, customize bending parameters for diverse tube specifications, streamlining production workflows and reducing setup time.

  • 3. Performance Parameters

  • With high-speed processing capabilities, achieve 20% faster output than traditional benders* [*Disclaimer: Based on internal testing; actual results may vary]. The machine handles copper and aluminum pipes efficiently, supporting high-volume manufacturing demands.

  • 4. Scenario Solutions

  • Designed for continuous commercial operation, reliably producing tubes for heat exchangers and radiators in HVAC systems. Its modular design adapts to varying tube diameters and bending radii, meeting both industrial and specialized application needs.

  • 5. Certification Standards

  • Materials comply with industrial-grade standards for thermal efficiency and durability, ensuring compliance with HVAC industry requirements. Safety features, including emergency stop systems, meet workplace safety regulations for operator protection.

Product details

Cnc PLC Automatic Copper Steel Aluminum Bundy Serpentine Tube Pipe Bending Machine Bender Manufacturer

The CNC PLC Automatic Copper Steel Aluminum Bundy Serpentine Tube Pipe Bending Machine is a high-precision, fully automated solution for manufacturing copper, aluminum, and Bundy tubes into serpentine shapes. Designed for industries requiring efficient heat transfer components like radiators and heat exchangers, this machine combines advanced automation with customizable parameters to ensure consistent quality and versatility.

Technical specifications

FeatureSpecificationApplication Scenario
Automation LevelFully automatic (PLC-controlled)High-volume production of standardized parts
Material CompatibilityCopper, Aluminum Bundy tubes (diameter: 6-50mm)HVAC systems, refrigeration, automotive radiators
Bending Precision±0.2mm accuracyPrecision components for aerospace or medical devices
CNC/PLC ControlIntegrated CNC programmingCustomized serpentine patterns for heat exchangers
Safety FeaturesEmergency stop, safety barriersIndustrial environments with multiple operators
Processing Speed8-12 tubes/min (adjustable)Mass production of automotive radiator coils

Customization guide

Adjustable parameters include bending radius (10-150mm), tube diameter (6-50mm), and angle settings (0°-180°) to meet specific production needs.

Get inspired

With its modular design and multi-material compatibility, this machine enables rapid prototyping and mass production of heat-exchange components. Ideal for industries like HVAC, automotive, and refrigeration, it transforms raw pipe into complex serpentine shapes with minimal downtime.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Bending Precision±0.5mm±0.3mm (+40%)±0.2mm (+60%)
Processing Speed8 tubes/min10 tubes/min12 tubes/min
Material ThicknessUp to 2mmUp to 4mmUp to 6mm
CustomizationBasic presetsAdvanced presetsFull CNC programming

Supplier's note

  1. Technical Breakthroughs:

    • CNC/PLC Integration: Enables precise bends in complex geometries, reducing scrap rates by 30% compared to manual methods.
    • Multi-Material Handling: Processes copper and aluminum Bundy tubes, expanding applications to both HVAC and automotive sectors.
    • Modular Design: Adjustable parameters allow rapid reconfiguration for different tube diameters and bend radii.
  2. Version Selection Guidance:

    • Pro Model: Ideal for high-precision industries (e.g., aerospace) needing ±0.2mm accuracy and thick material handling (up to 6mm). Its dual-sensor quality control ensures zero defects in critical components.
    • Advanced Model: Best for mid-volume production (e.g., automotive radiators) requiring faster speeds (+50% than Base) and moderate customization.
    • Base Model: Suitable for small-scale manufacturers prioritizing cost-efficiency while maintaining basic automation and safety standards.

With the Pro Model’s 6mm material capacity, you can produce heavy-duty heat exchangers for industrial boilers. Pair this with its ±0.2mm precision, and you ensure seamless integration into tight-fitting systems—20% faster than traditional CNC benders.

Frequently asked questions

  • Which CNC pipe bender suits small workshops for copper radiator production?

  • How does the automatic copper tube bender handle different tube materials?

  • What maintenance is required for the Bundy tube bending machine’s frothing nozzle?

  • Copper vs. Aluminum for heat exchangers: Which is better with this machine?

  • Can this tube bender customize bending radius for HVAC components?

  • Is the machine’s material FDA-approved for food-grade piping?

  • How does automation improve productivity in Bundy tube bending?

  • Does the aluminum tube bender ensure precise serpentine patterns?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Automation LevelHigh-volume manufacturing, mass productionManual (Industry) → Semi-Automatic (Base) ▲ → Fully Automatic (Advanced) ▲▲ (ISO 13849)Reduces labor costs by 70% (Base) and eliminates manual intervention (Advanced)Higher upfront cost for Advanced models (▲▲ = 30% price increase over Base)
Material CompatibilityHVAC systems, automotive partsCopper only (ASTM B115) → Cu/Al (ASTM B221) ▲ → Cu/Al/Stainless Steel (ASTM A240) ▲▲Supports diverse industries (e.g., automotive uses stainless steel for corrosion resistance)Advanced models require additional tooling for specialty metals (▲▲ = 20% more tooling cost)
Bending PrecisionAerospace, medical devices±0.5mm (Industry) → ±0.3mm ▲ (ISO 10791) → ±0.1mm ▲▲ (Laser-guided)Ensures fit-for-purpose components (e.g., ±0.1mm precision for turbine blades)Precision models are 40% slower than Industry Standard due to accuracy checks
Production SpeedMass production, automotive assembly10 tubes/hr (Industry) → 20 tubes/hr ▲ (ISO 9283) → 30 tubes/hr ▲▲ (High-speed spindle)Advanced models boost output by 200% vs Industry Standard (e.g., 300+ tubes/day)Slower Industry Standard models may delay high-volume orders
Safety FeaturesIndustrial facilities with safety auditsBasic guards (Industry) → E-stop + light curtains ▲ (IEC 60204) → Multi-sensor ▲▲ (ISO 13849)Advanced models reduce accident risks by 90% (ISO-certified safety protocols)Safety features add 15% to maintenance costs (▲▲ models)
Customization OptionsCustom heat exchangers, architectural designsFixed settings (Industry) → Adjustable radius (50-150mm) ▲ → Full parameter customization ▲▲ (Modular design)Advanced models enable complex geometries (e.g., 3D serpentine patterns)Custom setups require 50% longer initial configuration time (▲▲ models)

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The comparison data is based on manufacturer information and industry standards. Actual results may vary depending on individual use cases. It is advisable to verify details with the supplier for the most accurate information.