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  • Disc Refiner Used in Pulp Refiner Conical Refiner for Food Residue and Straw
  • Disc Refiner Used in Pulp Refiner Conical Refiner for Food Residue and Straw
  • Disc Refiner Used in Pulp Refiner Conical Refiner for Food Residue and Straw
Disc Refiner Used in Pulp Refiner Conical Refiner for Food Residue and Straw

Disc Refiner Used in Pulp Refiner Conical Refiner for Food Residue and Straw

  • >= 1 Sets
    $10,000

Customization:

Customized logo（Min.Order: 1 pieces）
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Disc Refiner Used in Pulp Refiner Conical Refiner for Food Residue and Straw

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Efficient Pulp Refining: Processes food residue and straw into high-quality pulp through high-pressure disc refining, optimizing material breakdown for paper production.
  • Material Adaptability: Designed to handle fibrous agricultural waste and plant-based residues, ensuring uniform refinement for diverse raw materials like paper and organic byproducts.

Key features

  • 1. Corrosion-Resistant Metal Construction

    • With a durable steel/aluminum alloy body, you can ensure long-term reliability in harsh industrial environments, resisting corrosion from food residues and chemical treatments. ~30% more corrosion-resistant than conventional refiners

  • 2. Modular Blade Design for Customized Processing

    • The semi-circular fan-like blades allow adjustable gap spacing, enabling you to optimize pulp refinement for diverse materials like food waste and straw. This design outperforms fixed-gap models in adaptability.

  • 3. High-Volume Continuous Operation

    • Engineered for commercial-scale use, the refiner maintains stable performance under continuous operation, ideal for industrial pulp production. Handles 25% more throughput than entry-level models.

  • 4. Energy-Efficient Pulp Molding

    • With optimized blade geometry and airflow distribution, you can reduce energy consumption by up to 15% compared to traditional refiners while achieving uniform pulp consistency.

  • 5. Food-Safe and Eco-Friendly Compliance

    • Constructed with FDA-approved materials and eco-friendly lubricants, this refiner ensures safety in food waste recycling and meets global environmental standards, unlike non-certified alternatives.

Product details

Disc Refiner Used in Pulp Refiner Conical Refiner for Food Residue and Straw

The Disc Refiner is a robust industrial solution for processing food residue and straw into pulp, designed with durable metal components and optimized airflow dynamics. Engineered for paper product manufacturing, it combines precision engineering with customizable features to meet diverse production needs.

Technical specifications

FeatureSpecificationBenefit
MaterialHigh-strength steel/aluminum alloyWithstands high temperatures and corrosion, ensuring longevity in harsh environments.
Blade DesignSemi-circular, angled blades (12-16 per disc)Maximizes airflow efficiency for consistent pulp refinement.
Mounting SystemAdjustable metal frame with bolt holesEnables easy installation and alignment for different machine setups.
Processing Capacity500-2000 kg/h (adjustable)Handles large volumes of fibrous materials like straw and food waste.

Customization guide

Adjustable blade angles (±5°) and disc spacing allow customization for specific material densities. For example, narrower spacing increases pulp fineness, while wider gaps handle coarser inputs.

Get inspired

Optimize your pulp production with the Disc Refiner’s industrial-grade design. Whether refining straw into paper pulp or processing food residue, its durable construction and precise airflow distribution ensure efficient, high-quality output.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Blade Durability1000 hours+15% (1150 hours)+30% (1300 hours)*
Airflow Rate800 m³/hEnhanced (920 m³/h)Premium (1040 m³/h)
Max Temperature80°C95°C110°C
CertificationsISO 9001ISO 9001 + CEISO 9001 + CE + RoHS

Supplier's note

  1. Technical Breakthroughs:

    • Blade Geometry: Angled semi-circular blades boost airflow by 20% compared to flat designs, reducing processing time.
    • Material Innovation: High-strength steel hubs resist deformation under 500°C thermal stress, outperforming cast iron alternatives.
    • Modular Mounting: Quick-release frames cut installation time by 30%, enabling rapid reconfiguration for multi-use facilities.

  2. Version Selection Guide:

    • Base Model: Ideal for small-scale paper mills or startups prioritizing cost efficiency. Its 800 m³/h airflow handles standard straw processing.
    • Advanced Model: Suitable for medium-sized operations requiring durability (1150-hour blade life) and compliance with CE standards.
    • Pro Model: Designed for heavy industrial use (e.g., food waste recycling plants). Its 110°C tolerance and RoHS certification enable safe handling of chemical-laden residues.

*Pro Model blade durability exceeds industry benchmarks by 40%, ensuring minimal downtime in 24/7 operations.

Frequently asked questions

  • Which Disc Refiner model is best suited for small-scale food residue processing?

  • How do I maintain the frothing nozzle of a pulp molding machine?

  • What materials are used in Disc Refiners for high-temperature pulp processing?

  • Can I customize the Disc Refiner for straw-based pulp production?

  • Is the pulp molding machine FDA-approved for food residue applications?

  • How does the conical design improve efficiency in pulp refining?

  • What’s the difference between steel and aluminum discs in pulp refiners?

  • Can the Disc Refiner handle both dry straw and wet food waste?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Processing CapacityLarge-scale industrial pulp production800 kg/h (▲▲60% over Industry Standard 500 kg/h) [ISO 50120 test]Enables high-volume output, reduces processing time for bulk production.Higher energy consumption; requires robust infrastructure for heavy-duty operation.
Energy EfficiencyFacilities prioritizing cost savings0.8 kWh/kg (▲30% better than Industry Standard 1.1 kWh/kg) [ISO 27001]Lowers operational costs by reducing energy use.Initial investment in energy-efficient components may be higher.
Noise LevelUrban factories with strict regulations75 dB (▲▲40% quieter than Industry Standard 125 dB) [ISO 1996]Meets noise ordinances, improves workplace safety and comfort.Quieter designs may slightly reduce throughput capacity.
Material DurabilityHarsh environments with abrasive pulpDuctile Iron Construction (ASTM A48 Class 40) ▲▲50% stronger than mild steelWithstands abrasive materials and corrosion, extending equipment lifespan.Heavier weight increases installation complexity and cost.
Maintenance RequirementsFacilities with limited staffSelf-Cleaning Design (▲50% less downtime vs Industry Standard manual cleaning)Reduces labor costs and downtime for maintenance.Automated systems add to upfront costs.
Customization OptionsSpecialty pulp production (food residues)Modular Blade Configurations (▲▲100% customizable vs Industry Standard fixed designs)Tailored to specific feedstock (e.g., food waste), improving output quality.Customization may extend delivery and setup timelines.

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