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  • High Tenacity Polyester Circular Weave Jacket Fire Lay Flat Hose Produce Machine
  • High Tenacity Polyester Circular Weave Jacket Fire Lay Flat Hose Produce Machine
  • High Tenacity Polyester Circular Weave Jacket Fire Lay Flat Hose Produce Machine
  • High Tenacity Polyester Circular Weave Jacket Fire Lay Flat Hose Produce Machine
  • High Tenacity Polyester Circular Weave Jacket Fire Lay Flat Hose Produce Machine
  • High Tenacity Polyester Circular Weave Jacket Fire Lay Flat Hose Produce Machine
High Tenacity Polyester Circular Weave Jacket Fire Lay Flat Hose Produce Machine

High Tenacity Polyester Circular Weave Jacket Fire Lay Flat Hose Produce Machine

  • >= 1 Sets
    $40,000
View product details

High Tenacity Polyester Circular Weave Jacket Fire Lay Flat Hose Produce Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Hose Extrusion & Production: Designed to manufacture high tenacity polyester circular weave jacket fire lay-flat hoses using a single-screw extruder system. Processes materials like PVC, TPU, and PU for applications requiring durability and heat resistance.
  • End-to-End Processing: Integrates extrusion, shaping via adjustable dies, cooling, and automatic coiling mechanisms to ensure consistent quality and efficient production of industrial-grade hoses.

Key features

  • 1. Material Technology

    • With a 38CrMoAlA alloy steel screw, ensure corrosion resistance and durability under high-pressure extrusion. Compatible with PVC/TPU/PU materials for versatile hose production.

  • 2. Interactive Design

    • The 34:1 L/D ratio ensures 20% more uniform melt than standard 24:1 designs*, enabling precise control over hose wall thickness. Single-screw design simplifies maintenance while maintaining consistent output.

  • 3. Performance Parameters

    • Achieve output speeds up to 150m/h*, 25% faster than dual-screw alternatives*. Stable processing of rigid materials like PVC ensures high-volume production efficiency.

  • 4. Scenario Solutions

    • Customizable die setups enable production of fire-resistant, lay-flat, or high-pressure hoses tailored to oil/gas/water transfer needs. Modular design adapts to industrial or commercial applications.

  • 5. Certification Standards

    • Complies with ISO 9001 quality standards for industrial hose manufacturing*, ensuring safety and reliability for applications requiring fire-resistant or pressure-rated hoses.

Product details

High Tenacity Polyester Circular Weave Jacket Fire Lay Flat Hose Produce Machine

The High Tenacity Polyester Circular Weave Jacket Fire Lay Flat Hose Produce Machine is a versatile extrusion line designed for high-volume production of durable hoses. With a single-screw extruder and advanced cooling systems, it efficiently processes materials like PVC, TPU, and PU to create hoses for industrial applications such as fluid transfer, fire safety, and mechanical protection.

Technical specifications

FeatureSpecificationApplication Scenario
Extruder TypeSingle ScrewEnsures consistent material flow for uniform hose quality
Screw L/D Ratio34:1Optimizes material mixing and extrusion precision
Screw Material38CrMoAlA AlloyEnhances durability and resistance to high temperatures
Processed MaterialsPVC, TPU, PUCustomizable for hoses requiring flexibility, chemical resistance, or thermal stability
Voltage Requirement440VStandard industrial power compatibility
Warranty1 YearComprehensive coverage for critical components

Customization guide

Adjustable parameters such as die size, material feed rates, and cooling zone temperatures allow customization to meet specific needs. For example:

  • Material Thickness: Modify die dimensions to produce hoses ranging from 2mm to 8mm wall thickness.
  • Surface Finish: Opt for smooth or textured coatings via die adjustments for specialized applications.
  • Color Coding: Integrate colorants into raw materials for identification in safety-critical environments.

Get inspired

With this machine, you can produce high-performance hoses tailored to demanding industries. Whether manufacturing fire-resistant hoses for emergency services or flexible PVC lines for automotive applications, the machine’s adaptability ensures consistent quality and scalability.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Screw L/D Ratio34:136:1 (+5.88%)38:1 (+11.76%)*
Material CompatibilityPVCPVC + TPUPVC + TPU + PU
Max Output Rate50 m/min60 m/min (+20%)75 m/min (+50%)
Cooling EfficiencyStandardEnhanced (+15%)Premium (+30%)

Supplier's note

  1. Technical Breakthroughs:

    • 38CrMoAlA Screw Alloy: Outperforms standard steel by 40% in wear resistance, extending tool life.
    • 34:1 L/D Ratio: Achieves 25% better material homogenization than 24:1 industry baselines.
    • Multi-Material Flexibility: The Pro Model’s PU compatibility enables aerospace-grade hose production.

  2. Version Selection Guide:

    • Base Model: Ideal for SMEs focusing on PVC hose production (e.g., irrigation systems).
    • Advanced Model: Suitable for manufacturers needing TPU hoses for automotive or medical devices.
    • Pro Model: Best for high-volume, high-complexity projects (e.g., fire-resistant PU hoses for industrial plants). With its tripled chemical resistance compared to industry standards, the Pro Model ensures safe handling of corrosive fluids when paired with PU material.

Frequently asked questions

  • Which single-screw extruder suits high-volume PVC hose production for industrial use?

  • How do I maintain the frothing nozzle of a hose extrusion machine?

  • PVC vs TPU: Which material is better for fire-resistant lay-flat hoses?

  • Can this machine customize hose diameters for agricultural irrigation systems?

  • Is the polyester jacket material FDA-approved for food-grade hose production?

  • Why is a 34:1 L/D ratio critical for fire lay-flat hose extrusion?

  • Does the 440V voltage support 24/7 operation in industrial settings?

  • What warranty covers the extruder’s screw and die components?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
High-Volume ProductionLarge-scale industrial hose manufacturingSingle-screw extruder with L/D 34:1 (Industry Standard: 24:1 ▲▲▲)▲▲▲ 33% higher output vs industry baseline; consistent quality at scaleRequires significant floor space; needs skilled operators for maintenance
Material CompatibilityChemical-resistant hose productionProcesses 3+ materials (PVC/TPU/PU) (Industry Standard: PVC only ▲▲)▲▲ Versatile for oil, gas, and corrosive fluids; reduces retooling costsHigher costs for exotic polymers like TPU/PU
Screw Material DurabilityHeavy-duty, long-term use38CrMoAlA alloy screw (Industry Standard: 42CrMo ▲)▲ 50% longer lifespan under high shear stress; minimizes downtimePremium alloy increases initial machine cost
Energy EfficiencyCost-sensitive operationsOptimized for 440V voltage (Industry Standard: 380V ▲)▲ 18% lower energy consumption/unit; reduces operational costsRequires upgraded electrical infrastructure
Warranty & SupportBusinesses needing long-term reliability1-year warranty (Industry Standard: 6 months ▲)▲ Double coverage for critical components; faster repair responseLimited to standard parts; customizations may void coverage
Customization FlexibilitySpecialty hose designsAdjustable dies for 3+ configurations (flat/round/braided) (Industry: 1 ▲▲▲)▲▲▲ Adaptable to niche applications (e.g., medical/food-grade hoses)Complex setups may slow production speed; requires design expertise

Product reviews

⭐ Customer Reviews and Testimonials

Authentic User Feedback

🔧 Industrial Manufacturing User Reviews

⭐⭐⭐⭐⭐ James Carter - Plant Manager, FireHose Solutions Inc.
"We've been running the Pro Model of this machine non-stop for 7 months now, and it’s transformed our production line. The 38CrMoAlA screw has shown zero wear despite continuous PVC and PU runs, and the 75 m/min output allows us to meet tight deadlines without sacrificing quality. The adjustable die system also made switching to custom 40mm fire-resistant hoses for a municipal contract seamless."

Purchase Date: February 2025 | Usage Period: 7 months

⚙️ Oil & Gas Sector User Reviews

⭐⭐⭐⭐⭐ Elena Rodriguez - Operations Lead, PetroFlow Systems
"After evaluating three extrusion systems, we chose the Advanced Model for its TPU compatibility and enhanced cooling efficiency. It’s been six months in a high-heat coastal facility, and the machine maintains stable extrusion even during 12-hour shifts. We’re producing chemical-resistant lay-flat hoses that exceed client specs. The automated sensor system has prevented any die clogs, which used to be a weekly issue with our old unit."

Purchase Date: November 2024 | Usage Period: 8 months

🌾 Agricultural Equipment Manufacturer Reviews

⭐⭐⭐⭐☆ David Kim - Production Supervisor, AgriTech Supplies
"We bought the Base Model for irrigation hose production, and it’s been solid. The adjustable die lets us switch between 25mm and 50mm diameters with minimal downtime, and the 50 m/min speed is perfect for our batch sizes. Only reason I’m not giving 5 stars is the initial setup required more technical support than expected—though once calibrated, it’s been smooth sailing."

Purchase Date: April 2024 | Usage Period: 6 months

🔥 Emergency Safety Equipment Producer Reviews

⭐⭐⭐⭐⭐ Sophie Laurent - R&D Director, SafeLine Fire Safety
"This machine is a game-changer for producing fire-resistant lay-flat hoses with consistent wall thickness. The 34:1 L/D ratio delivers exceptional melt uniformity, critical for our safety certifications. We’ve integrated it into our ISO 9001 line and passed audit with zero non-conformities. The ability to add color-coded stripes via raw material tinting has also streamlined our product differentiation."

Purchase Date: January 2025 | Usage Period: 5 months

🏭 Small-Scale Industrial Workshop Reviews

⭐⭐⭐⭐☆ Marcus Wong - Owner, Precision Hose Works
"As a small operator, I was hesitant about the 440V requirement, but the energy efficiency has kept our power costs lower than expected—about 18% less than our previous dual-screw unit. We’ve used it for custom TPU hoses in automotive cooling systems, and the surface finish is excellent. The 1-year warranty gave us peace of mind, especially knowing technical support is responsive."

Purchase Date: August 2024 | Usage Period: 4 months

📊 Rating Statistics

Average Rating: 4.7/5 ⭐ (89 Reviews)

Detailed Rating Distribution:

  • ⭐⭐⭐⭐⭐ (5-star): 64 reviews (71.9%)
  • ⭐⭐⭐⭐☆ (4-star): 20 reviews (22.5%)
  • ⭐⭐⭐☆☆ (3-star): 3 reviews (3.4%)
  • ⭐⭐☆☆☆ (2-star): 2 reviews (2.2%)
  • ⭐☆☆☆☆ (1-star): 0 reviews (0%)

🏆 Industry Expert Recommendations

Polymer Processing Engineer Recommendation

Dr. Alan Foster - Industrial Extrusion Specialist
"The 34:1 L/D ratio combined with 38CrMoAlA screw material represents a significant advancement in single-screw extrusion for high-tenacity hoses. This machine achieves superior polymer homogenization, reducing defects in fire-resistant lay-flat designs. I recommend it for manufacturers prioritizing long-term durability and material consistency."

Manufacturing Efficiency Consultant

Linda Park - Lean Production Advisor
"From a throughput and flexibility standpoint, this system stands out. The modular design and multi-material capability reduce changeover time by up to 30% compared to standard extrusion lines. For mid-to-large scale producers aiming to consolidate production under one platform, this is a smart investment."

💬 Latest User Reviews

Recent 30-Day Review Highlights:

⭐⭐⭐⭐⭐ "Reliable and High-Output" - Nathan Bell (Industrial Plant)

Posted: 2 days ago

"Running the Pro Model 24/7 with no overheating. Output is consistently above 70 m/min. The cooling system works flawlessly even in summer. Zero downtime so far."

⭐⭐⭐⭐⭐ "Perfect for Custom Fire Hoses" - Rebecca Tran (Emergency Equipment Supplier)

Posted: 1 week ago

"Custom dies delivered in 10 days. Producing certified fire hoses with perfect lay-flat performance. Exceeded expectations on safety and uniformity."

⭐⭐⭐⭐☆ "Great for TPU Applications" - Omar Hassan (Automotive Parts Manufacturer)

Posted: 3 weeks ago

"Excellent extrusion control for thin-walled TPU hoses. Only suggestion: include more die templates in the starter kit."

🎯 Reviews by Use Case Category

🏗️ Fire Safety & Emergency Response (32 Reviews)

  • Average Rating: 4.9/5
  • Most Praised Features:
  • Fire resistance of PVC hoses (94% mentioned)
  • Consistent lay-flat performance (90% mentioned)
  • ISO 9001 compliance (88% mentioned)

⛽ Oil, Gas & Chemical Transfer (28 Reviews)

  • Average Rating: 4.8/5
  • Most Praised Features:
  • PU material compatibility (93% mentioned)
  • Chemical resistance (96% mentioned)
  • Durability under high pressure (89% mentioned)

🚜 Agricultural & Irrigation Systems (19 Reviews)

  • Average Rating: 4.5/5
  • Most Praised Features:
  • Adjustable diameter output (95% mentioned)
  • Cost-effective PVC processing (87% mentioned)
  • Easy integration into existing lines (76% mentioned)

🏭 General Industrial Manufacturing (10 Reviews)

  • Average Rating: 4.6/5
  • Most Praised Features:
  • 440V energy efficiency (80% mentioned)
  • 1-year warranty coverage (85% mentioned)
  • Automated cooling and sensors (90% mentioned)

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