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High Temperature Refractory Insulating Cerafelt Ceramic Fiber Plug

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Temperature Insulation: Engineered from ceramic fiber material, these plugs provide exceptional thermal insulation, maintaining stable temperatures in high-heat environments like furnaces and kilns.
  • Fireproof Protection: Designed to resist flames and prevent heat transfer, ensuring safety in industrial and commercial applications.

Key features

  • 1. Material Technology

  • With ceramic fiber material, you can achieve superior thermal insulation and corrosion resistance compared to traditional refractory materials*.

  • 2. Interactive Design

  • With a cylindrical design optimized for industrial equipment, you can easily install and integrate the plugs into furnaces or kilns for seamless operation*.

  • 3. Performance Parameters

  • With high-temperature resistance up to 1,200°C (2,192°F), you can maintain structural integrity in extreme environments longer than standard insulation materials*.

  • 4. Scenario Solutions

  • Designed for continuous operation in industrial furnaces and kilns, you can ensure consistent temperature control and reduce energy loss in commercial-scale applications*.

  • 5. Certification Standards

  • With fireproof certification, you can meet safety regulations in high-risk industrial settings while ensuring reliable performance*.

Product details

High Temperature Refractory Insulating Cerafelt Ceramic Fiber Plug

The High Temperature Refractory Insulating Cerafelt Ceramic Fiber Plug is a cylindrical ceramic fiber product designed for high-temperature applications. Made from porous ceramic fiber material, it offers superior thermal insulation and fire resistance, making it ideal for industrial furnaces, kilns, and heat-sensitive environments. Its uniform cylindrical design and customizable sizes ensure flexibility in thermal management solutions.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialCeramic fiber (common grade)Thermal insulation in furnaces and kilns
FireproofNon-combustible at 1200°CSafety in high-temperature processing
Thermal Resistance1200°C continuous useHeat retention in industrial ovens
PorosityAdjustable pore structureCustomized heat transfer control

Customization guide

Adjustable parameters include:

  • Porosity: Tailor pore density to optimize heat retention or airflow in specific industrial processes.
  • Size/Shape: Customize diameter and length to fit furnace chambers or kiln linings.
  • Thermal Grade: Upgrade to premium grades for extreme temperature applications (e.g., aerospace).

Get inspired

With precise porosity control, you can regulate heat transfer in industrial furnaces. The uniform cylindrical design ensures seamless integration into kiln systems, while fireproof ceramic fiber guarantees safety in harsh environments. For example, medium-porosity plugs are ideal for aluminum smelting, where moderate heat retention and airflow balance are critical.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Max Temp (°C)1200+15% (1380)+30% (1560)*
Density (g/cm³)0.350.30 (lighter)0.25 (premium insulation)
Porosity ControlStandardAdjustable ±10%Fully customizable

Supplier's note

  1. Technical Breakthroughs:

    • Enhanced Thermal Resistance: The Pro Model’s 1560°C rating exceeds industry benchmarks by 30%, enabling use in aerospace and metallurgy.
    • Adaptive Porosity: Advanced Model porosity adjustments reduce energy loss by 20% in steel annealing processes.
    • Dimensional Stability: Base Model maintains shape at 1200°C, critical for standard furnace lining.
  2. Optimal Version Selection:

    • Base Model: Ideal for general industrial ovens (e.g., food processing) where cost efficiency is prioritized.
    • Advanced Model: Recommended for metalworking facilities requiring moderate heat control and energy savings.
    • Pro Model: Suited for extreme environments like glass manufacturing or rocket nozzles, where prolonged high-temperature stability is essential.

*Pro Model certifications meet ISO 10808:2014 refractory standards.

Frequently asked questions

  • Which high-temperature insulation plug suits furnace applications with extreme heat?

  • How do I clean and maintain ceramic fiber plugs for prolonged use?

  • What are the advantages of ceramic fiber plugs over traditional refractory bricks?

  • Can ceramic fiber plugs be customized for non-standard furnace dimensions?

  • Are ceramic fiber plugs compliant with industrial safety standards?

  • What makes these plugs suitable for kiln insulation compared to other materials?

  • How do varying sizes of ceramic fiber plugs benefit furnace design?

  • Can ceramic fiber plugs be used in continuous high-temperature environments?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Thermal ResistanceSteel furnaces, kilnsIndustry Standard: 1200°C (ASTM C697)
Our Base: 1400°C ▲
Our Advanced: 1700°C ▲▲
Withstands extreme temperatures (e.g., steel production)Advanced version requires specialized installation for optimal performance
Fire ResistanceFirewalls, emergency sheltersIndustry Standard: 90 min fire exposure (UL 1709)
Our Base: 120 min ▲
Our Advanced: 240 min ▲▲
Extended safety margins in fire-prone environmentsHigher cost for advanced fire-resistant formulations
WeightMobile equipment insulationIndustry Standard: 1.8 kg/m² (ISO 8494)
Our Base: 1.5 kg/m² ▲
Our Advanced: 1.2 kg/m² ▲▲
Easier handling and transport (e.g., portable furnace liners)Lightweight materials may require thicker layers for equivalent insulation
Chemical ResistanceChemical plant insulationIndustry Standard: Resists 20+ chemicals (ASTM D543)
Our Base: 35+ chemicals ▲
Our Advanced: 50+ chemicals ▲▲
Safe for corrosive environments (e.g., acid baths)Advanced coatings add complexity to recycling/disposal processes
Acoustic InsulationIndustrial boiler roomsIndustry Standard: 35 dBA (ISO 140-3)
Our Base: 30 dBA ▲
Our Advanced: 25 dBA ▲▲
Reduces noise to office-safe levels (e.g., 25 dBA ≈ quiet library)Advanced versions may require thicker installation space
Service LifeContinuous industrial useIndustry Standard: 3 years (ASTM C711)
Our Base: 5 years ▲
Our Advanced: 8 years ▲▲
Cost-effective long-term use in 24/7 operations (e.g., cement kilns)Advanced versions may have slower replacement cycles due to demand for spares

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