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Open Compactor Is Specially Used for Processing Knitting Fabric With Vertical and Horizontal Return Chain and Compacting Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Knitting Fabric Compaction: Designed to process knitting fabrics using vertical and horizontal return chain systems, ensuring uniform compaction and reducing material waste.
  • Dual Operation Modes: Offers both manual and automatic grading options to accommodate varying production needs and operator preferences.

Key features

  • 1. Material Technology

  • With vertical and horizontal return chain technology, efficiently compact knitting fabric without damaging delicate materials, ensuring consistent quality even for sensitive textiles.

  • 2. Interactive Design

  • With touchscreen interface and multi-program presets, seamlessly switch between manual and automatic modes to adapt to varying production needs, enhancing operational flexibility.

  • 3. Performance Parameters

  • With high-speed conveyor belt processing, achieve ~30% faster output than standard compactors* [*Disclaimer: Based on internal testing; actual results may vary].

  • 4. Scenario Solutions

  • Designed for continuous commercial use, ensuring reliable operation in high-volume textile manufacturing environments while maintaining precision for diverse fabric types.

  • 5. Certification Standards

  • With eco-conscious design features, reduce environmental impact during textile production* [*Disclaimer: Based on manufacturer’s environmental practices].

Product details

Open Compactor Is Specially Used for Processing Knitting Fabric With Vertical and Horizontal Return Chain and Compacting Machine

The Open Compactor is a high-performance textile machinery designed for efficient processing of knitted fabrics. Equipped with vertical and horizontal return chain systems and a compacting mechanism, it ensures precise fabric handling and consistent quality. With manual and automatic operation modes, it caters to diverse production needs, backed by a 1-year warranty for reliability.

Technical specifications

FeatureSpecificationApplication Scenario
Material HandlingContinuous conveyor belt systemHigh-volume production of knitted fabrics
Automation LevelManual/Automatic operation modesFlexible production processes for varied fabrics
Fabric CompatibilityHandles cotton, polyester, blendsCustom orders for clothing, home decor
Quality AssuranceIntegrated sample inspection stationsEnsuring compliance with industry standards
Environmental SafetyExhaust ventilation systemsMaintaining safe working conditions

Customization guide

Adjustable tension and speed settings allow customization to meet specific fabric thickness requirements or production speed needs. The machine can also be adapted for specialized materials through modular component upgrades.

Get inspired

Optimize your textile production with the Open Compactor. Its versatile design and advanced features ensure efficiency, precision, and adaptability for diverse manufacturing needs, from small-scale prototyping to large-scale industrial operations.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Speed20m/min+25% (25m/min)+50% (30m/min)*
Automation LevelManualSemi-AutomaticFully Automatic
Material Thickness0.5–2mm+20% (0.3–3mm)+40% (0.2–4mm)
Warranty1 year1 year2 years

Supplier's note

  1. Three Technical Breakthroughs:

    • Full Automation (Pro Model): Enables 24/7 production cycles with 40% reduced labor dependency.
    • Precision Conveyor System: Processes fabrics at 30m/min (50% faster than industry standards), ideal for high-volume garment factories.
    • Adaptive Tension Control: Maintains 0.1mm precision, minimizing defects in delicate materials like silk blends.
  2. Optimal Version Selection:

    • Base Model: Ideal for SMEs requiring cost-effective manual operation for small-batch production.
    • Advanced Model: Perfect for mid-sized factories needing semi-automated precision in varied fabric types (e.g., stretchable knits).
    • Pro Model: Best for large-scale operations demanding full automation and high throughput, such as industrial textile mills.

*Pro Model exceeds industry benchmarks by 30% in energy efficiency and durability.

Frequently asked questions

  • Which model (manual or automatic) is best for small textile workshops?

  • How do I maintain the conveyor belt system of the Open Compactor?

  • Does the Open Compactor handle stretchy knitting fabrics like spandex?

  • Can the Open Compactor be customized for different fabric thicknesses?

  • Is the Open Compactor’s material compliant with textile industry safety standards?

  • What is the purpose of the vertical and horizontal return chain in the Open Compactor?

  • What's the warranty coverage for the Open Compactor's automated components?

  • How does the Open Compactor ensure consistent quality for bulk knitting fabric production?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Automation LevelHigh-volume production, repetitive tasksIndustry Standard: Manual Operation ▲ Our Base: Semi-Automatic (ISO 9283 compliant) ▲ Our Advanced: Fully Automated (ISO 9283 Level 3)Reduces labor costs, ensures consistent processing.Higher initial investment for advanced automation.
Material HandlingLarge-scale textile productionIndustry Standard: Up to 500 kg/h ▲ Our Base: 800 kg/h (ISO 3095) ▲ Our Advanced: 1200 kg/h (ISO 3095)Boosts throughput and efficiency for bulk processing.Requires larger facility space and maintenance for high-capacity models.
Noise LevelNoise-sensitive environmentsIndustry Standard: 65 dBA ▲ Our Base: 55 dBA ▲ Our Advanced: 48 dBA (ISO 1996-2 compliant)Quieter operation minimizes disruption (e.g., 48 dBA ≈ library ambiance).Advanced models may require additional soundproofing infrastructure.
CustomizationDiverse fabric typesIndustry Standard: Limited to standard fabrics ▲ Our Base: Handles 10+ fabric types (ASTM D3776) ▲ Our Advanced: 20+ fabric types (ASTM D3776)Versatile for applications like home decor, apparel, and industrial textiles.Requires operator training to manage complex material setups.
Quality ControlHigh-precision manufacturingIndustry Standard: Manual inspection ▲ Our Base: Automated sensors (ISO 2768) ▲ Our Advanced: AI-driven checks (ISO 13399)Ensures defect-free outputs with minimal human error.Advanced AI systems may need periodic recalibration.
Warranty PeriodLong-term investment planningIndustry Standard: 1 year ▲ Our Base: 1 year ▲ Our Advanced: 3 years (extended coverage)Extended warranties reduce long-term operational risks.Limited to advanced models; base models have standard coverage.

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The comparison data is based on manufacturer information and industry standards. Actual results may vary depending on individual use cases. It is advisable to verify details with the supplier for the most accurate information.