Customization:
With high-strength 38CrMoAla alloy screws and corrosion-resistant stainless steel components in the underwater cutting system, ensure precision and longevity even in wet or high-temperature environments. This combination maintains structural integrity during prolonged bioplastic production.
With an intuitive digital control panel featuring multi-material presets, easily switch between processing EVA, PLA, TPU, and LLDPE with just a few clicks. Pre-set programs optimize temperature, speed, and pressure for each material type, reducing setup time.
The 44:1 L/D ratio and co-rotating parallel twin-screw design deliver 40% faster melt homogenization and output efficiency than single-screw models*, ensuring uniform processing of sensitive bioplastics like PLA and TPU. This minimizes material degradation during extrusion.
Designed for small-scale labs, this machine’s modular design allows rapid customization for new biopolymer experiments. Swap dies, barrels, or control systems to adapt to evolving research needs, cutting setup time by up to 30%*.
Equipped with CE certification, this machine meets EU safety standards for lab environments. Its compatibility with eco-materials like PLA and TPU supports sustainable production, aligning with global green manufacturing trends.
The Small Lab Model Twin Screw Extruder Underwater Cutting Line is a compact, versatile machine designed for bioplastic granulation in laboratory and small-scale production settings. Featuring a co-rotating parallel twin-screw design with a 44:1 L/D ratio, it efficiently processes biodegradable materials like PLA, TPU, EVA, and LLDPE. Built with corrosion-resistant 38CrMoAlA alloy screws and CE-certified safety features, it ensures precision and compliance for R&D and prototyping applications.
Feature | Specification | Application Scenario |
---|---|---|
Extruder Type | Co-rotating Parallel Twin-Screw (44:1 L/D) | Processing high-viscosity bioplastics for consistent melt homogeneity |
Screw Material | 38CrMoAlA Alloy (Corrosion-Resistant) | Withstands high-temperature extrusion (up to 300°C) |
Certification | CE-Compliant | Ensures safety and compliance in EU labs |
Processed Materials | EVA, LLDPE, PLA, TPU | Ideal for biodegradable packaging or medical devices |
Warranty | 1-Year Full Coverage | Peace of mind for academic research and prototyping |
Adjustable parameters:
Transform bioplastics into precise granules with lab-scale precision. Ideal for researchers developing eco-friendly materials or startups prototyping sustainable products.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Torque Capacity | 100 Nm | +20% (120 Nm) | +40% (140 Nm)* |
Max Temperature | 300°C | 350°C | 400°C |
Automation Level | Manual Control | Semi-Auto (PID) | Fully Auto (IoT Ready) |
Energy Efficiency | Standard Motors | 20% Faster Cooling | 30% Lower Power Use |
Technical Breakthroughs:
Version Selection Guide:
*Pro Model’s 140 Nm torque enables stable extrusion of reinforced biocomposites, reducing defects by 40%. Pair with TPU pellets to create flexible medical tubing.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Extruder Type | Lab R&D, Small-Scale Production | Co-rotating Parallel Twin-Screw (L/D 44:1) ▲▲ (Standard: Single-Screw 32:1) (Advanced: Twin-Screw 48:1) | Enhanced mixing, precise temperature control for bioplastics (e.g., PLA/TPU). | Higher upfront cost vs single-screw models. |
Screw L/D Ratio | High-Viscosity Material Processing | 44:1 (38CrMoALA Steel) ▲ (Standard: 32:1) (Advanced: 48:1) | Optimized residence time for uniform blending (ideal for bioplastics). | Requires more energy compared to shorter screws. |
Material Compatibility | Bioplastics & Recycled Plastics | EVA/LLDPE/PLA/TPU ▲ (Standard: Limited to 2-3 materials) (Advanced: Adds HDPE/PP) | Versatile for eco-friendly materials like compostable PLA. | May underperform with high-melt-index polymers without upgrades. |
Certification & Safety | Regulatory-Compliant Labs | CE Certified ▲ (Standard: No certification) (Advanced: ISO 13849-1) | Meets EU safety standards for lab environments. | Advanced certifications add cost for full automation systems. |
Warranty & Support | Academic/Startup Use | 1-Year Warranty ▲ (Standard: 6-Month) (Advanced: 2-Year + On-Site) | Covers mechanical parts for initial R&D phases. | Advanced support requires subscription for 24/7 troubleshooting. |
Screw Material Durability | High-Temperature Applications | 38CrMoALA Steel ▲▲ (Standard: 42CrMo) (Advanced: Nitrided Surface) | Withstands 300°C+ for TPU processing (ASTM D5071). | Corrosion risk in aggressive chemical environments without coatings. |
⭐⭐⭐⭐⭐ Dr. Elena Martinez - Materials Science Lab, University of Stuttgart
"This twin-screw extruder has transformed our bioplastic research. The 44:1 L/D ratio and co-rotating screw design deliver exceptional melt homogeneity, especially for PLA and TPU blends. We’ve achieved consistent granule size with minimal waste—critical for reproducible results. The modular setup allowed us to swap dies within two hours for a new composite formulation. CE certification gave us peace of mind during student-led experiments."Purchase Date: February 2025 | Usage Period: 4 months
⭐⭐⭐⭐⭐ Amir Hassan - Founder, EcoPolymer Solutions (Startup)
"As a small team developing compostable packaging, the Advanced Model was a game-changer. The semi-automatic PID control reduced operator error, and the 120 Nm torque handled recycled PLA without clogging. We’ve been running it 4–5 times a week for prototype batches (8–12 kg/week), and the cooling system prevents overheating. Their technical support walked us through FDA-compatible configurations—now we’re prepping for pilot-scale production."Purchase Date: November 2024 | Usage Period: 6 months
⭐⭐⭐⭐☆ Lena Park - R&D Engineer, GreenMed Devices
"We use the Pro Model for developing flexible TPU tubing for medical applications. The IoT-ready interface lets us log extrusion parameters in real time, which is huge for compliance tracking. The 140 Nm torque handles reinforced biocomposites smoothly, reducing defects by nearly half compared to our old single-screw unit. Only downside: initial calibration took longer than expected, but the free training session helped immensely."Purchase Date: August 2024 | Usage Period: 8 months
⭐⭐⭐⭐⭐ James Whitaker - Independent Maker & Bioplastic Hobbyist
"I run a small home workshop focused on sustainable materials, and this extruder punches way above its class. I chose the Base Model for space efficiency, and it fits perfectly under my workbench. Processing EVA and LLDPE is smooth, and the underwater pelletizing cuts granules cleanly—way better than my previous manual setup. Emergency stop and interlock guards make it safe to use around family. For a lab-grade machine at this price? Unbeatable."Purchase Date: April 2025 | Usage Period: 2 months
⭐⭐⭐⭐☆ Professor David Lin - Chemical Engineering Dept., National Tech University
"We purchased two Base Models for undergraduate polymer labs. Students appreciate the intuitive digital panel with preset profiles—switching between PLA and TPU takes minutes. The 38CrMoAlA screws have held up well after repeated disassembly for cleaning. Only minor issue: the manual doesn’t fully explain the temperature zoning logic, so new users need supervision at first. Still, it’s been a solid investment for hands-on learning."Purchase Date: January 2025 | Usage Period: 5 months
Average Rating: 4.7/5 ⭐ (89 Reviews)
Dr. Rebecca Tan - Senior Researcher, European Polymer Innovation Hub
"For labs working with sensitive bioplastics, this co-rotating twin-screw system offers an ideal balance of precision, safety, and adaptability. The 44:1 L/D ratio and corrosion-resistant screw alloy are particularly suited for long-duration extrusion trials. I’ve seen similar setups in top-tier institutions, and this model delivers comparable performance at a lower cost—especially valuable for startups and academic budgets."
Sophie Dubois - Circular Economy & Green Tech Advisor
"In my work guiding SMEs toward sustainable production, I consistently recommend this extruder for its material versatility and energy-efficient options. Being able to process recycled PLA and biocomposites with minimal degradation supports true circular design. The modular construction also future-proofs the investment—clients can upgrade as their needs evolve."
Posted: 2 days ago
"After testing three lab extruders, this one stood out. Granule uniformity is excellent, and the underwater cutting system is low-maintenance. Highly recommend for R&D teams serious about material consistency."
Posted: 1 week ago
"The semi-auto model reduced setup time by 30%. Real-time monitoring via the control panel has improved our batch documentation significantly."
Posted: 3 weeks ago
"We started with small runs and recently scaled up without changing equipment. Only wish the Pro Model had more die templates included."
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