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  • Transformer Coil Winding Mandrel Coil Expandable Mandrel
  • Transformer Coil Winding Mandrel Coil Expandable Mandrel
  • Transformer Coil Winding Mandrel Coil Expandable Mandrel
  • Transformer Coil Winding Mandrel Coil Expandable Mandrel
  • Transformer Coil Winding Mandrel Coil Expandable Mandrel
  • Transformer Coil Winding Mandrel Coil Expandable Mandrel
Transformer Coil Winding Mandrel Coil Expandable Mandrel

Transformer Coil Winding Mandrel Coil Expandable Mandrel

  • 1 - 9 Sets
    $5,800
  • >= 10 Sets
    $3,800

Customization:

Customized logo(Min.Order: 2 pieces)
Customized packaging(Min.Order: 2 pieces)
Graphic customization(Min.Order: 2 pieces)
Nameplate(Min.Order: 2 pieces)
Brand and System OEM(Min.Order: 2 pieces)

Transformer Coil Winding Mandrel Coil Expandable Mandrel

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Transformer Coil Winding: Designed to precisely wind transformer coils with an expandable mechanism that accommodates varying diameters, ensuring uniform winding tension and alignment.
  • Radial Force Distribution: The radial wooden plank design combined with steel reinforcement ensures even load distribution during high-pressure operations, enhancing durability and operational stability.

Key features

  • 1. Material Technology

  • With a unique combination of treated wooden planks and steel reinforcement, achieve both lightweight flexibility and robust durability, making it 20% lighter than all-metal alternatives*.

  • 2. Interactive Design

  • With a modular flange design, you can seamlessly integrate this mandrel into existing industrial machinery systems, reducing setup time by up to 30%*.

  • 3. Performance Parameters

  • With reinforced steel structural components and radial wood planks, handle continuous high-pressure loads and rotational forces, outperforming standard mandrels in endurance.

  • 4. Scenario Solutions

  • Customizable radial design adapts to diverse industrial applications, from manufacturing coil winding to mining equipment, ensuring versatility in heavy-duty environments.

  • 5. Certification Standards

  • Constructed with industrial-grade steel and treated wood, you can ensure compliance with safety and durability standards, enhancing operational reliability.

Product details

Transformer Coil Winding Mandrel Coil Expandable Mandrel

The Transformer Coil Winding Mandrel is a robust industrial component designed for precision coil winding in electrical manufacturing. Constructed with a radial wooden core reinforced by steel plates and bolts, it combines lightweight flexibility with structural strength. Its flange design ensures seamless integration into conveyor systems, rotating machinery, or heavy-duty applications. Available in three performance tiers, it offers customizable solutions for diverse industrial needs.

Technical specifications

FeatureSpecificationBenefit
MaterialWooden radial core with steel reinforcementBalances weight and strength for durability
DesignRadial plank arrangementEven force distribution for stable operation
Load Capacity5-15 tons (adjustable via reinforcement)Handles heavy-duty industrial applications
Warranty5 years or extended (custom option)Long-term reliability assurance
CertificationISO 9001, CE compliantMeets global industrial safety standards

Customization guide

Adjustable parameters include:

  • Diameter/Length: Tailored to fit specific coil dimensions.
  • Reinforcement Density: Increase steel plate/bolt ratios for higher load demands.
  • Surface Treatment: Apply corrosion-resistant coatings for harsh environments.

Get inspired

With its hybrid material design, this mandrel is ideal for industries requiring both precision and resilience. Use it to wind transformer coils, construct conveyor rollers, or build rotating machinery components. The radial wood core ensures minimal material fatigue, while steel reinforcement guarantees longevity under stress.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Load Capacity5-8 tons+40% (up to 12 tons)+70% (up to 15 tons)*
Rotational Speed50 RPM65 RPM80 RPM
Durability Rating10,000 cycles15,000 cycles25,000 cycles
Warranty5 years7 years10 years

Supplier's note

  1. Technical Breakthroughs:

    • Hybrid Material: Combines wood’s flexibility with steel’s strength, reducing weight by 20% compared to all-metal alternatives.
    • Radial Design: Even force distribution cuts wear by 30%, extending component lifespan.
    • Modular Reinforcement: Adjustable steel plates allow customization for niche applications (e.g., chemical resistance in mining).
  2. Version Selection Guide:

    • Base Model: Ideal for standard manufacturing lines (e.g., small transformer production).
    • Advanced Model: Suitable for medium-scale industries needing higher load tolerance (e.g., automotive conveyor systems).
    • Pro Model: Engineered for extreme environments (e.g., mining or heavy machinery) with triple the corrosion resistance of competitors.

With the Pro version’s 25,000-cycle durability, you can handle continuous high-load operations without downtime. Pair its steel reinforcement with optional epoxy coatings to ensure zero deformation in extreme temperatures. The Advanced Model’s 65 RPM speed optimizes productivity in assembly lines, while the Base Model’s cost-effectiveness suits SMEs.

Frequently asked questions

  • Q: Which Transformer Coil Winding Mandrel suits heavy-duty industrial applications?

  • Q: How do I maintain the metal components of an expandable mandrel?

  • Q: Wood vs. all-metal mandrels: Which is better for coil winding?

  • Q: Can the mandrel be customized for non-standard coil dimensions?

  • Q: Is the steel in this mandrel compliant with industrial safety standards?

  • Q: How does the expandable mandrel handle varying coil thicknesses?

  • Q: What’s the recommended maintenance schedule for the bolts?

  • Q: Does the 5-year warranty cover accidental damage?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionHeavy machinery manufacturingIndustry Standard: Basic carbon steel (ASTM A36)
Our Base: High-grade carbon steel (ASTM A53) ▲
Our Advanced: Alloy steel (SAE 1045) ▲▲
Base: Cost-effective durability
Advanced: Enhanced tensile strength (▲▲)
Base: Limited corrosion resistance
Advanced: Higher upfront cost (▲▲)
Load CapacityHigh-load winding operationsIndustry Standard: 500 kg
Our Base: 700 kg (▲)
Our Advanced: 1,000 kg (▲▲)
Base: Handles heavy industrial components (▲)
Advanced: Supports extreme loads (▲▲)
Base: Requires reinforced mounting (▲)
Advanced: Bulky design (▲▲)
PrecisionPrecision winding in aerospaceIndustry Standard: ±0.5 mm
Our Base: ±0.3 mm (▲)
Our Advanced: ±0.1 mm (▲▲)
Base: Reduces misalignment risks (▲)
Advanced: Meets aerospace tolerances (▲▲)
Base: Slower setup time (▲)
Advanced: Requires skilled calibration (▲▲)
WarrantyLong-term industrial useIndustry Standard: 3 years
Our Base: 5 years (▲)
Our Advanced: 7 years (▲▲)
Base: Low replacement costs (▲)
Advanced: Minimizes downtime (▲▲)
Base: Limited coverage for misuse (▲)
Advanced: Complex claims process (▲▲)
DurabilityHarsh environmental conditionsIndustry Standard: 5-year service life
Our Base: 8 years (▲)
Our Advanced: 10 years (▲▲)
Base: Resists corrosion (▲)
Advanced: Withstands abrasive chemicals (▲▲)
Base: Moderate maintenance required (▲)
Advanced: Heavier weight (▲▲)
CustomizationSpecialized manufacturingIndustry Standard: Limited options
Our Base: Adjustable diameter (▲)
Our Advanced: Full geometry customization (▲▲)
Base: Adapts to standard parts (▲)
Advanced: Tailored for niche applications (▲▲)
Base: Longer lead times (▲)
Advanced: High customization fees (▲▲)

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