5 tons crane in workshop

Types of 5 tons cranes in workshops

A 5 tons crane in workshop is used to lift or transport heavy equipment in a workshop or industrial setting. There are different types of 5 tons workshop cranes that businesses can choose from.

• 5-ton overhead crane

  An overhead crane is designed to lift extremely heavy loads with ease. It consists of a horizontal beam that is supported by vertical columns. The crane is well-suited for use in workshops or warehouses with high ceilings. It can move heavy loads around without the need for floor space. An overhead crane usually functions by rails and can have a single or double girder design.

• 5-ton gantry crane

  A gantry crane is similar to an overhead crane, but it has vertical support legs that are mounted on a wheelchair or platform. Gantry cranes are generally more mobile than overhead cranes. This makes them very useful for outdoor applications. A gantry crane can be moved around easily on a workshop floor to lift and transport heavy equipment easily.

• 5-ton jib crane

  A jib crane has a horizontal arm that is mounted to a vertical support post. This type of crane is mostly used for short-distance lifting and rotating heavy equipment. In workshops, the jib crane is anchored to the floor or columns. It offers great flexibility for loading and unloading equipment from trucks. With a jib crane, one person can easily maneuver heavy equipment from one point to another without the help of another person.

• 5-ton mobile crane

  A mobile crane uses its own power to move around and position loads. It is mounted on a truck chassis or wheels for easy movement. A mobile crane gives operators great lifting power and flexibility of use in different environments. It can be positioned to lift heavy loads from any point. This makes the mobile crane suitable for construction sites, workshops, and manufacturing lines.

Specification of 5-ton crane in workshop and its maintenance

The specifications of a 5-ton industrial crane can vary based on the type and model. However, some specific features are important to understand when looking for a factory crane. Moreover, these components also require maintenance for longevity and improved functionality.

• Cranes Hook

  The crane hook comes in different sizes, usually ranging from 5 inches to 10 inches. The standard weight of the hook is about 65 kg. However, some smaller hooks can weigh lesser than that. The length from the throat to the end of the hook is about 10 inches. The crane hook requires regular inspections, especially at the throat for deformation or cracks. The hook should also be lubricated consistently to reduce wear from friction, noise, and damage.

• Sheave

  They are the wheels used in cranes to change the direction of hoisted load. They have a diameter of about 300mm to 600mm, and the weight differs based on the crane model and load. Regular sheave inspection allows early detection of load chain problems. Lubrication with grease or oil reduces wear and tear, making them last long.

• Gear Box

  This part of the crane lowers or raises the load. Gearboxes with helical and spur gears are preferred for smoother operations. Gearboxes have a reduction ratio of about 30-100, which changes the motor's speed to increase torque. Gearboxes also minimize load slipping and running faster than normal. Maintenance of gearboxes involves regular checking, which prevents oil leakage. Lubrication is also important because it prevents gear wear.

• Drum Hoist

  Drum hoists are hydraulic and lift drums. Their dimensions differ. For example, the dimensions of double drums range from 0.35.6-0.7M. The weight ranges from 200kg to 1000 tons. Regular inspection of the rope condition, especially for kinks, reduces accidents. The drum rope must also be cleaned from dirt because it wears out the rope.

• Strap Slings

  Sling straps come in different widths and lengths. Usually, the width ranges between 5 cm to 15 cm, while the length is between 1 m to 30 m. They have a weight capacity of between 3 tons to 100 tons. The sling straps are used to secure loads. Sling straps need regular inspection for cuts, and they should be cleaned on a daily basis.

Application scenarios of 5 tons crane in workshop

In general, both (indoor) and outdoor application scenarios are suitable for the use of a 5-ton crane. Indoor workshop:

• Assemble products: A 5-ton workshop crane can lift multiple assembly products, such as buses, trains, bicycles, etc.
• Manufacturing parts: Forged parts need to be lifted and placed in the positions of machines and tools, and a 5-ton crane can do this job.
• Repair heavy equipment: Use a 5-ton crane to lift heavy repair parts of equipment, such as electric motors, generators, conveyors, etc.

Outdoor workshops:

• Construction projects: A 5-ton crane can be used in construction projects to lift and transport heavy materials such as steel frames, concrete blocks, and prefabricated units.
• Loading and unloading: In factories, docks, ports, and warehouses, a 5-ton crane can load and unload containers, trucks, ships, and other transport tools from an overhead system at a storage place.
• Maintenance of equipment: In power plants, refineries, mines, and other production places, a 5-ton crane can be used to lift and maintain heavy equipment such as turbines, generators, pumps, and valves.

How to choose 5 tons crane in workshop

Catering to various business needs demands considering some factors when choosing a workshop crane. Some things to look at include:

• Nature of Workshops Tasks

  The type of task frequently carried out in the workshop should be prioritized first. Consider the kind of materials or machine parts that need to be moved around and their respective weights, sizes, and shapes. Irregularly shaped and heavy objects may require selection options like a crane with adjustable, specialized lifting attachments. A standard 5-ton overhead crane with a hook may suffice if standard, heavy objects need to be moved. The task's frequency also matters. Cranes for frequently used workshops must be durable and dependable. At the same time, more flexible models that allow for easy adjustment may be considered for infrequently used ones.

• Space Constraints

  The workshop's physical dimensions must influence the choice of cranes. Always consider the clearance heights and aisle widths before making a decision. A gantry crane would be a reasonable choice if the workshop has limited overhead space. On the other hand, a mobile crane would be a good option when limited space creates obstacles to the movement of heavy objects.

• Widget of Objects

  A 5-ton crane supports workshop movement, but considering the weight of objects is crucial. This emphasis goes to workshops that frequently handle weights above 5 tons. Consider a more giant, overhead gantry crane, greater suspension, and capacity. The workshop's weight distribution is another consideration. A more giant crane with multiple support legs may be considered for top-heavy items with an uneven weight distribution to ensure stability and safe lifting.

• Budget Constraints

  An analysis of costs should be done, including purchase, installation, and ongoing support costs. While a fully automated crane may look attractive, this kind of 5-ton crane in the workshop will probably come with a higher price tag. A semi-automated one can significantly cut down initial investment costs without compromising efficiency and safety. Doing a cost-benefit analysis will help determine the suitable type of crane at a reasonable price based on the task requirement.

5 tons crane in workshop Q&A

Q1. What is the difference between a workshop gantry crane and a workshop overhead crane?

A1. The main crane structure is the main distinction between a workshop gantry crane and a workshop overhead crane. While a gantry crane is supported by two vertical columns and a rear footer, an overhead crane runs along beams or runways fixed to the building walls.

Q2. What are the three main parts of a workshop crane?

A2. Generally, a workshop crane comprises three major parts: the gantry frame, the lifting mechanism, and the trolley. The gantry frame is the crane's outer structure and fully supports it. The lifting mechanism is responsible for lifting and lowering objects, while the trolley moves the load side to side.

Q3. How does a workshop crane lift heavy objects?

A3. Despite their massive sizes and weights, workshop cranes are expertly designed to lift heavy objects with little stress. They employ a combination of pulley systems, motors, and gear trains to lift heavy objects. The cranes are mounted on a pivot system that reduces friction and allows easy movement. Additionally, the load is evenly distributed across the crane, preventing imbalance and unnecessary strain on one point.