Automatic counting packing machine pills

Types of automatic counting packing machines for pills

Pharmaceutical products require the utmost precision when it comes to packaging and counting. This is mainly because even the slightest discrepancy can yield catastrophic consequences. This is why automatic counting packing machines for pills are regarded as indispensable in the pharmaceutical industry. There are different types of counting machines designed for the accurate counting and packing of pills; some of them are highlighted below:

• Cup-based counting machines

  Cup-based counting machines have a set of cups or bins that sort and count pills based on their sizes. The supervision and modifications of the filling levels in the cups ensures that the cups maintain the prescribed threshold for effective counting. This type of pill counting machine is relatively easy to use and can count and pack pills with a fair degree of accuracy and speed.

• Wearable pill counters

  These are pill counting machines that can be worn on the body. They are generally used in cases where there is a need for mobile counting. An excellent example is the hand-held capsule counter; it is portable and counts capsules quickly and accurately. Wearable pill counters are known to reduce the risk of human error, but like most counting machines, they are not well suited to counting different sizes and shapes.

• Optical pill counters

  Optical pill counters use imaging processing to accurately count pills. They work by taking pictures of pills as they go through the machine; the images are then analyzed to accurately determine the number of pills. These counters are great for counting pills of different shapes and sizes. They offer high speed and accuracy, and one can easily program them to count different pill sizes. However, like every form of technology, optical pill counters are expensive.

• Push-button pill counters

  As the name implies, this type of counting machine counts pills by pushing a button. They are handheld and portable, making them easy to move around. To use the machine, the pharmacist or attendant simply pours the pills into the hopper and clicks on the button to release them into the container. The counting device records the number of pills in the container. This machine is very effective for counting and checking capsules of the same size and shape.

Specification and Maintenance

The following automatic counting machine specifications will help business buyers determine what works best for their business or food production line.

• Production Speed: Depending on the product type, speed varies. For pills and tablets, machines can pack 40-110 bottles per minute. For small products like candies or beads, 60-140 packets per minute is ideal.
• Packing Accuracy: The machine should be able to pack up to 99% accuracy. Achievable tolerance levels are 0 to 1,000 pieces per count.
• Packages:The counting machine must handle different types of packages. It should efficiently count and pack items in bottles, jars, bags, pouches, cases, cartons, and boxes.
• Product Size: The counting machine can be adjusted or modified to fit products of different shapes and sizes. It should have changeable parts to handle items that are 0.5 inches to 6 inches long and 0.5 inches to 4 inches wide.
• Packaging Materials:Depending on the customer's needs, the counting machine automatically works with various packaging materials, including cardboard, paper, plastic, and clamshells. The machine should be able to count items and package them in any of these materials.
• Machine Dimensions The dimensions of a counting machine vary depending on the model and manufacturer. Usually, the height ranges between 1.5 and 6 m. Width is between 1.2 and 3.5 m. Depth is between 0.75 m and 2.8 m. It should occupy a small space in the production line to enable easy integration.
• Weight: The scale of the counting and packaging machine indicates if it is suitable for small or large production units. Large ones weigh over 2000 kg, while small, table-top ones weigh less than 1000 kg.
• Power Supply: Most machines use 220-240 V of electric power. Others use 380V three-phase electricity. The power consumption varies depending on the type and model.

Maintenance

Manufacturers offer maintenance manuals detailing the maintenance schedule, servicing requirements, and spare parts. Daily inspection of the counting and packaging system helps to identify any irregularity. It also helps to notice if something is not working within the normal production count.

Technicians should check all fasteners daily. They should look for any that need lubrication and those that require adjustment. Daily inspection of electrical components, feed mechanisms, and control panels should be done.

Technicians should look for product jams or any signs of wear. The machine should be cleaned daily to remove residue from pills, tablets, and any other products. Follow the manufacturer's manual during cleaning and ensure the machine is free from any obstruction before starting it.

Scenarios

The use of automatic counting packing machines for pills goes beyond the traditional pharmaceutical sector, finding applications across diverse industries.

• Pharmaceutical companies

  In the realm of medicine, the automatic pill counting machine excels in ensuring precise and speedy bottling or packaging of tablets, capsules, and pills. Its ability to enhance efficiency while maintaining accuracy and quality is critical to the success of medicine production.

• Veterinary industries

  Similar to its use in human pharmaceuticals, veterinary medicine manufacturers depend on the automatic counting machine for pills to package tablets and capsules intended for animals with precision and efficiency.

• Nutraceutical supplement firms

  Automatic counting machines are indispensable for nutraceutical companies that produce dietary supplements in pill or capsule form. These firms manufacture various vitamin pills, protein tablets, and herbal capsules. The machines ensure accurate counting and rapid packaging, facilitating high-volume production.

• Food and beverage sector

  Food and beverage manufacturers can leverage counting machines to efficiently package pill-sized food supplements, such as probiotics, effervescent tablets, or functional vitamin capsules. The machines enable precise dosing and streamlined packaging processes to meet diverse dietary needs.

• Cosmetic and personal care industry

  Cosmetic and personal care product manufacturers can utilize counting machines to package pills for skincare, hair care, or other beauty and wellness applications. The machines ensure accurate counts and enhance the efficiency of packaging lines.

• Electronics assembly lines

  In the realm of electronics, automatic counting machines play a crucial role in counting and packaging components like pills, including capacitors, resistors, and connectors. They ensure precise quantity control and optimize production efficiency, aiding in assembling electronic devices.

• DIY and hobby markets

  For manufacturers catering to the DIY and hobbyist markets, custom counting machines can be tailored to package unique pill forms for crafts, home experiments, or educational kits. These machines offer flexibility and convenience for small-batch packaging of specialized products.

How to choose an automatic counting packing machine pills

Before investing in large or small automatic counting machines, it is wise to research their features and specifications and what type of goods the machine will package. Consider the following factors when purchasing a pill-counting machine:

• Production requirements

  Analyze specific packaging requirements, including item type, size, weight, and packaging speed. Determine if there is a need for a high-volume machine or one suitable for small to medium-sized batches.

• Pill counting machine's capability

  Examine the features of the counting and packing machine to determine suitability, such as its maximum speed and flexibility. Does it have the capacity to package various sizes of pills? Can it handle different kinds of containers?

• Scalability and adaptability

  It is wise to consider future expansion of the business and whether there is a need to adapt to changing requirements. Explore how scalable and adaptable the machines are.

• Integration with existing systems

  Consider how the new counting and packing system will integrate with existing production lines, software, and other machinery. Investigate whether there are automated material handling systems to reduce manual labor.

• Cost and ROI

  Assess the balance between cost and performance and look for features that will enhance efficiency and reduce operating costs. A detailed cost analysis of all automatic machines may be required, including operational and maintenance expenses, to find the return on investment (ROI).

• Supplier evaluation

  Carefully consider the manufacturer's reputation, support services, and the warranty and maintenance provided. Examine the technical support and training services to ensure employees are adequately trained to operate complex machinery.

FAQ

Q1: How do automatic counting pills machines work?

A1: The counting machine uses sensors to detect and count each pill or tablet as it passes through the machine's dispensing area. Once the pre-programmed quantity is reached, the pills or tablets are packed into the containers.

Q2: What are the benefits of using an automatic counting packing machine pills?

A2: The benefits of using an automatic counting pills machine are increased efficiency, accuracy, scalability, and reduced labor costs.

Q3: Can automatic counting pills machines handle different sizes and shapes of pills?

A3: Yes, there are models of machines that can handle different sizes and shapes of pills. Some machines have interchangeable parts that can be adjusted to accommodate specific pill sizes.

Q4: Are automatic counting pills machines easy to operate andclean?

A4: Yes, automatic counting pills machines are designed to be user-friendly and easy to clean. Most devices have removable parts that can be sanitized, and instructions for operations and cleaning are provided.