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Automatic reading barcode scanners offer a fast and efficient way to read and decode barcodes without manual intervention. There are several types of automatic barcode scanners, each suited to different scanning needs and environments.
Fixed-Mounted Scanners
These scanners are permanently installed at a specific scanning point, such as conveyor belts in warehouses or production lines. They provide high-speed, hands-free barcode scanning, making them ideal for environments with high-volume item throughput. Fixed-mounted scanners can scan items as they pass through the scanning area, allowing for rapid data capture and processing.
OEM Scanners
Original Equipment Manufacturer (OEM) scanners are barcode reading devices that manufacturers can integrate into their products or systems. These compact scanners, designed for seamless integration, are commonly found in handheld barcode scanners, printing and applying systems, and point-of-sale terminals. OEM scanners offer customization options to suit specific integration requirements.
Handheld Scanners
Handheld scanners are portable devices that can be manually operated to scan barcodes on various items. They offer flexibility and are widely used in inventory management, retail, and field service operations. Handheld scanners come in corded or cordless (wireless) variants, with cordless models utilizing technologies like Bluetooth or Wi-Fi for data transmission.
In-Cabinet Scanners
In-cabinet scanners are designed for scanning barcodes on items within cabinets, drawers, or storage spaces. They are particularly useful in environments where efficient inventory management and stock control are essential, such as in healthcare facilities, laboratories, or retail stores. These scanners enable automated inventory counting and verification without the need to remove items from cabinets.
Mobile Barcode Scanning Solutions
Mobile barcode scanning solutions utilize the built-in cameras of smartphones or tablets to scan barcodes using specialized scanning software or apps. This technology offers a versatile and cost-effective scanning option, enabling tasks such as inventory tracking, asset management, and proof of delivery to be performed using existing mobile devices. Mobile barcode scanning solutions provide convenience and flexibility, although the scanning performance may vary depending on the device's camera capabilities.
Automatic barcode scanners have various features that suit different industries. Here are some of them:
IP Rating for Dust and Water Resistance
The IP rating indicates the level of protection a barcode scanner has against water and dust. Scanners with an IP65 to IP68 rating can withstand water exposure and are protected against dust. Such models suit outdoor environments and industries like manufacturing, logistics, and retail, where workers encounter dust and water during operations.
Drop resistance
Drop-resistant barcode scanners can survive accidental drops and exposure to harsh environments. These scanners have protective rubber housing, reinforced corners, and shock-absorbing materials. They suit rugged environments such as warehouses, factory floors, and logistics handling.
Proofing against chemical
Some barcode scanners are made with chemical-proof materials for industries that handle chemical cleaning. The chemical-proof scanners can withstand harsh chemicals without deteriorating. Users in pharmaceutical and chemical-processing industries benefit from using chemical-proof barcode scanners.
Shockproof
Shockproof barcode scanners can withstand shock impact from scanning and handling. These scanners are built with shock-absorbing mechanisms that prevent internal damage. Shockproof scanners are ideal for logistics and scanning service providers that handle scanners in a rough manner.
Wide temperature range
Barcode scanners with wide-temperature ranges can operate under extreme conditions. These models have temperature ranges of -20 to 60 and above. They suit outdoor and extreme-working-condition industries like mining, manufacturing, and agriculture.
Laser engraving
Some automatic barcode scanners have their handles or bodies marked with lasers. Laser engraving creates permanent marks that do not erase after a long time. This process efficiently marks the scanner with the quality-level symbols and product codes. Laser engraving gives a durable and high-quality finish for barcode scanners in manufacturing and retail sectors.
Barcode scanners have a vast number of applications across various industries. Here are some of them:
Businesses looking to invest in barcode scanners need to consider multiple factors to find equipment that meets their operational needs. The following are critical factors to consider when picking barcode scanners:
Scanning Technology
Different automatic reading barcode scanners employ varying technologies when it comes to scanning and decoding barcodes. Laser barcode scanners use a laser beam to capture and decode the barcode, while digital CCD scanners rely on an array of light sensors to read the code. Image sensors are used in camera-based scanners to take a photo of the barcode, which is then decoded using software. Each option has its advantages, so businesses must analyze their needs and pick the best solution.
Connectivity Options
Businesses must consider connectivity options to choose scanners that will integrate with existing systems effortlessly. Wired scanners offer reliable connections, especially when scanning is done in a fixed location. On the other hand, wireless scanners provide more flexibility and freedom when working in large areas or environments with frequent mobility.
Operating Environment
The operating environment is anything from the workspace to the surrounding conditions. A variety of barcode scanners are available to withstand harsh environments, particularly those that require frequent scans. The rugged scanners can work in extreme temperatures, wet conditions, dusty conditions, and dangerous conditions. Relying on a scanner that can't withstand the working conditions leads to increased downtime and more frequent repairs.
Read Performance and Range
Businesses need scanners with high read performance and range for efficient operations. Read performance is determined by the scanner's ability to decode different barcodes in various conditions. These include damaged, poor quality, or low-printed barcodes. The read range, on the other hand, refers to the distance between the barcode and the scanner for successful decoding. This varies depending on the model, so businesses must choose a suitable option for their scanning environment.
Volume
The productivity of a business is directly proportional to the number of scans done within a specific time frame. Businesses dealing with high-volume scanning need barcode scanners that can do numerous scans efficiently. High-speed scanners minimize the time taken to decode a barcode, whereas multi-code scanners can read multiple codes simultaneously, thus increasing throughput.
Power Source
Businesses need to understand the power source options and pick the best one for their needs. Fixed barcode scanners derive their power from an AC electrical outlet. On the other hand, portable scanners use rechargeable batteries or non-rechargeable batteries. While rechargeable batteries reduce the cost of replacing batteries, non-rechargeable batteries have a better lifespan.
Bar Code Standards
Understanding the types of barcodes to be scanned is critical for choosing the right scanner. Some scanners can read one-dimensional barcodes only, while others can read both two-dimensional and three-dimensional barcodes. Businesses that require scanning of various barcode types need versatile scanners that can decode multiple formats.
Q: How does a barcode scanner work?
A: Scanners read barcodes by using lasers or cameras to capture the pattern of bars and spaces and then decode the information. This decoded information can be used to look up products, prices, or other details in a computer system.
Q: How to set up a barcode scanner?
A: To connect a wired scanner, plug it into a USB port on the PC. For wireless scanners, power them on, and connect the dongle to the PC. Ensure the scanner is compatible with the operating system. The barcode scanner should work after connection without the need for additional software.
Q: How to clean barcode scanners?
A: It is important to keep barcode scanners clean to avoid errors. Use a lint-free cloth and lightly moistened with water or isopropyl alcohol to wipe the exterior of the scanner. For the scan beam window, use the same cloth or a cotton swab to clean. Do not use harsh chemicals or abrasive cleaning materials.
Q: How to troubleshoot a barcode scanner?
A: Firstly, check all cable connections for wired scanners or the battery and connection status for wireless ones. Ensure the scanner is compatible with the device and system. If data is not being sent, check the output interface and make sure it matches the device's input method. Try restarting the computer or trying another port. If it still does not work, consider resetting the scanner to factory settings.