Automatic small labeling machine

Types of automatic small labeling machines

There are various types of automatic small labeling machines designed for different applications and industries. These may be distinguished according to labeling conditions, labeling functions, labeling technologies, and labeling surfaces.

• Distinguished by labeling conditions: Products in small bottles, pails, boxes, and of other such formats usually require label applications that are relatively straightforward. An example is the labeling of small cylindrical bottles and jars, where an automatic small bottle labeling machine placed on the bottles' body, neck, or entry. Some machines may apply a label to both the bottom and the top of a jar or a container. Another example is a small flat labeling machine utilized on flat products such as pails. These machines are designed to apply labels to the front and back of products, usually sequentially.
• Distinguished by labeling functions: Diverse tasks performed by labeling machines include product conveyance, label peel-off and positioning, orientation correction, adherence, quality control and detection, signal response for adjustments, and coding and labeling.
• Distinguished by labeling technologies: The labeling technology employed may also influence the type of machine. For instance, pressure-sensitive labeling machines utilize self-adhesive labels and incorporate labeling, reprofiling, and coding systems. Conversely, shrink sleeve labeling machines employ heat-shrink sleeves to label products.
• Distinguished by labeling surfaces: Labeling machines also vary types based on the surfaces they label. As earlier indicated, there are labeling machines for flat surfaces, including the automatic label sticker applicator for labeling the top and bottom of flat surfaces. Models are available for non-flat surfaces, including cylindrical and oval products. For example, cylindrical labeling machines are typically used to label cylindrical surfaces such as bottles and jars.

Specifications and Maintenance

According to research, automatic small labeling machines are produced in diverse specifications to suit various packaging needs. When purchasing, it is important to look at the specifications as discussed below.

• Speed

  The speed of an automatic labeling machine varies by model and type. The speed is measured in labels per minute. For example, some machines can label over 300 products in a minute. This high speed makes the automatic labeling machine ideal for large-scale production.

• Sizes and Dimensions

  Generally, an automatic labeling is designed to handle various sizes of products. It can efficiently label small items such as vials and large products like barrels. Nonetheless, each machine has unique size and dimension specifications. When purchasing, it is important to ensure that the labeling machine can handle the specific product dimensions.

• Power

  The power output of an automatic labeling machine is expressed in watts. Higher power output means higher labeling machine speed and productivity. For instance, a machine with 3000 power output will have higher productivity compared to one with 500 watts. Businesses should consider product volume and labeling speed when choosing a machine with the ideal power.

• Applicable Labels

  Generally, the type of label (paper, plastic, or cloth) an automatic machine applies varies by construction. Some machines apply labels for barcode printing, while others use adhesive labels. Also, the machine may apply labels in different shapes such as stick-on labels, back-to-back labels, and sandwich labels. Businesses should select a machine that suits the applicable label.

• Bottle-necking Technology

  An automatic small labeling machine applies labels using different bottle- necking technologies. These include rotary bottle-necking, wrap-around, and single-axis. The machine ideal bottlenecking technology will depend on the product shape and size.

• Adujustebility

  Different labeling requirements can be met by varying the speed, rotation, and suction forces of the labels. Adjusting the motor speed can alter the labeling rate and accuracy. The labeling accuracy can be improved by adjusting the label rotation; this is especially important for cylindrical products. The labeling machine's label suction forces can be adjusted to handle products made from different types of materials.

Maintenance

Automatic labeling machines are high-speed, efficient machines. However, like all machines, they require regular maintenance to function well and produce accurate labels. Below are a few simple maintenance tips to consider when taking care of an automatic labeling machine:

• Clean regularly. Daily cleaning is the most effective way to maintain the labeling machine. After each production shift, remove all labels and clean components. Focus on removing and cleaning all label residue on the machine. This prevents label residue build-up that can damage the machine over time.
• Lubricate moving parts. After cleaning off the labels, wipe the machine down with a lubricant. Use a light film of lubricant on any moving parts like conveyers and bearings. Lubrication reduces wear and tear on moving machine parts.
• Schedule for deep cleaning. Unlike surface cleaning, deep cleaning focuses on essential label machine components such as motors, drive belts, and rollers. Parts are carefully cleaned and inspected for damage or wear. Deep cleaning is only done every few months, and professionals should do it.
• Calibrate labeling accuracy. Occasionally, reset the labeling machine to its product settings. Calibrating the machine ensures it produces accurate labels every time. It helps to improve consistency in product labeling. When calibrating, ensure the labels' height, width, and other dimensions are set on the machine.
• Inspection and adjustments Regularly inspect and adjust the labeling machine parts. Look for damaged parts, misalignments, and loose components. Adjust and tighten as needed to keep the machine aligned for accurate labeling.

Uses of automatic small labelling machines

The main use of the automatic small label machine is to stick labels on containers or products automatically. This is done without having to manually feed the label into the machine.

• High production rates: An automatic small labelling machine can apply labels at high speeds. This helps businesses meet their fast-paced production demands while maintaining efficiency and productivity.
• Consistency and accuracy: Automatic small labelling machines offer precise label placement. This helps ensure uniformity, thus resulting in a consistent product appearance.
• Cost savings: Using an automatic small labelling machine can result in lower production costs. This is achieved through reduced labor requirements and decreased label application time.
• Wide application range: Automatic small labelling machines can be used for different products and packaging types. This makes it a versatile labelling solution for various industries.

Some specific areas where using these machines is common include:

• Food and beverage industry: In this industry, automatic small labelling machines are commonly used to apply labels on packaging for sauces, jams, canned food, beverages, and bottled products.
• Pharmaceutical industry: Labels are mostly used on bottles, boxes, and containers in the pharmaceutical industry. Here, the automatic small labelling machine helps apply all labels precisely and accurately.
• Cosmetics and personal care: Labels for Labels for products like shampoos, conditioners, moisturizers, and other beauty products are mostly applied using automatic small labelling machines. The device helps ensure that the products are well labelled quickly enough and with minimal effort.
• Cleaning and chemical industry: Bottles and containers in the cleaning and chemical industry are mostly labelled using an automatic small labelling machine. This includes products like laundry detergents, surface cleaners, and specialty chemicals.
• Medical devices and equipment: Medical devices and equipment in the medical field are labelled accurately and precisely using an automatic small labelling machine. Some examples include diagnostic instruments, monitoring devices, and therapeutic equipment.
• Electronics and electrical components: Electronics and electrical components that require accurate labelling for brand identification, model numbers, specifications, and regulatory information are also labelled using automatic small labelling machines.
• Home and garden products: Home and garden products like fertilizers, pesticides, and plant pot label products are labelled using an automatic small labelling device.

How to Choose Automatic Small Labeling Machines

Considering a few aspects will help research the best-small labeling machine for products. Begin by identifying the packaging demands. Note the label types, products' sizes and shapes, and packaging throughput. Next, determine the required labeling accuracy and the level of labeling precision businesses need. This is particularly important for companies in sectors like pharmaceuticals, food and beverage, and cosmetics, where exact labeling is crucial.

When choosing a machine, consider the level of automation needed. Some have automatic functions that reduce manual labor for high-capacity production lines. Others have semi-automatic functions that suit lower production lines. Evaluate the dimensions of the products to be labeled and the basis of flexibility a machine should have.

Consider the encouragement of changeovers. Some machines sit idle when product lines change. Others need a short setup time for varying products. Pay attention to the machine's compatibility with existing assembly lines. Consider the support services offered, including training, spare parts, and technical assistance. Finally, balance all the features against budget constraints.

Automatic small labeling machine FAQ

Q1: How does an automatic labeling machine work?

A1: Labeling machines apply labels to containers using a label roll and a label dispenser. Products are placed on a labeling machine conveyor belt and moved toward the label. The label is then pulled by the labeling machine application arm, which applies it to the product.

Q2: What is the difference between automatic and semi-automatic labeling machines?

A2: Semi-automatic labeling machines require manual input to position the product and the label. An automatic labeling machine applies labels automatically without human intervention. Semi-automatic machines are generally more affordable than automatic labeling machines.

Q3: Can automatic labeling machines be customized for different label shapes and sizes?

A3: Yes, labels for an automatic labeling machine can be customized according to the product shape and size. However, custom labels may require special labeling machine configurations or adjustments.