Bean sprout shell remove machine

Types of bean sprout shell remover machines

The bean sprout shell remove machine comes in various types to suit different needs and preferences. Each type has unique features. Here are some of them:

• Stainless steel bean sprout shell remover machine

  This model is usually made and designed with durable stainless steel material resistant to rust and corrosion. As a result, the devices last for years without frequent replacement. The performance of the machine will not be affected even after consistent use. Stainless steel bean sprout shell remover machines are very hygienic and easy to clean, allowing them to meet the strictest sanitary requirements. Because of this, they are well-suited for use in the food processing industry. Additionally, this type of bean sprout shell remover machine is gentler on the beans. It removes the hulls more gently and efficiently, thereby improving yield and quality. All these attributes boost productivity and reduce operating costs.

• Air-type bean sprout shell remover machine

  This machine works by utilizing the air flow principle to separate the mung bean hulls from the sprouts. The device is equipped with a fan and an adjustable air flow chamber. Once the sprouts and hulls are introduced into the chamber, the air flow will circulate and take the hulls away, leaving the sprouts behind. One great attribute of air-type bean sprout shell remover machines is that they are less damaging to the beans. Thanks to the gentle air flow separation technique, the beans remain whole and undamaged. Additionally, the machines are surprisingly easy to operate. With just a few simple steps, users can set up the machine and get the job done quickly. This helps to save time and improve work efficiency.

• Disc-type bean sprout shell remover machine

  As the name suggests, this machine uses a disc-shaped grinding plate to extract the bean hulls. The grinding plate rotates at a high speed, shredding the bean hulls in the process. After that, the un-hulled beans are collected in the retention chamber. One of the disc-type bean sprout shell remover machine's greatest advantages is its impressive processing capacity. These machines can handle large volumes of bean sprouts at once. Furthermore, they operate very effectively, ensuring optimum output within a short period.

• Combined bean sprout shell remover and washing machine

  Combined bean sprout shell remover and washing machines are convenient devices that integrate the roles of hull removal and washing into one unit. They boast efficient processing capabilities. Plus, they are easy to operate and can be cleaned and assembled with minimal effort. The combination of the removal and washing functions in a single machine helps to save valuable time and improve work efficiency. This eliminates the need to carry out the two tasks separately.

Specification and maintenance requirements of bean sprout shell remove machines

The model and capacity mainly define the specifications of the bean sprout stripping machines. The model will depend on the construction and the core components. It will be a combination of a rotating disc with rough surfaces and a drum that holds the bean sprouts. The capacity will depend on the amount of bean sprouts it can hold and strip in one cycle. Smaller machines may strip about 300 kg of sprout beans per hour, while larger industrial-scale machines can strip up to a ton in an hour.

In addition to these specifications, the maintenance of the shell removing machine is also important. Only cleaning and sanitizing the machine properly can ensure that the sprouts will not be damaged. It can also help to avoid any cross-contamination or risks that can compromise food safety.

Preventive maintenance is required to ensure the machine functions properly. Some crucial parts need proper lubrication to avoid friction and wear. Cleaning any residual lubricant from the machine before putting it back into use is essential. Water can be used to clean the machine.

For more thorough maintenance, user manuals offer diagrams and detailed parts of the machines, which will be helpful for technicians and service staff. Specific maintenance requirements will be detailed in the user manual provided by the manufacturer. These include details on maintenance schedules, specific repair requirements, and the core parts of the machine that may require additional maintenance and servicing from time to time.

While handling the machine or carrying out maintenance and servicing, it is essential first to ensure that the power supply has been disconnected. Any removable parts can be removed, and the procedure to clean and sanitize those parts should be followed.

Before cleaning the machine thoroughly, a complete inspection should be done to see if there are any leakages or loose components. The water spray nozzle is used to clean the immovable parts, and any removable parts can be soaked in warm water with soap to loosen the residue.

It is good practice to disinfect the machine with a solution of food-grade disinfectant and to wipe the exposed surfaces with clean, dry towels after thoroughly air-drying the components.

Application of the Bean Sprout Shell Remove Machine

The application of the bean sprout shell remove machine is found in many bean sprout processing and trading firms. The use of this machine has improved the efficiency and quality of the final products. In addition, its main application remains in the commercial production of bean sprouts all over the world.

With its quick and uniform sprout shell-removing capability, the machine enhances productivity, allows for large-scale production, and meets the demands of the commercial market. Without a doubt, the machine has become an indispensable and valuable tool in the bean sprout industry.

Besides the commercial bean sprout industry, the sprout remover machine is useful in other applications, such as the food processing industry, supermarkets, and restaurants. Here are some popular applications of the bean sprout shell remover machine:

• Wholesale and Retail Food Markets: In retail food markets, bean sprouts are one of the vegetables that are on high demand and used in various meals. With the shell remover machine, market vendors can efficiently clean the bean sprouts to sell to their customers. The machine ensures that the bean sprouts can be prepared for sale quickly, and its hygienic removal of the hull appeals to customers.
• Restaurants and Catering Services: Many caterers and restaurant services use the bean sprout shell remover machine to prepare bean sprouts for their dishes. Instead of outsourcing the service, they efficiently use the machine to remove the unsightly shells and improve the presentation and texture of the beans used in their meals. This conveniently offers customized and high-quality ingredients for various meals.
• Food Processing Companies: Bean sprout shell remover machines are also used in food processing companies. Bean sprouts are processed in large-scale quantities, usually with industrial-sized sprout-removing machines. Bean sprouts may be processed into bean sprout soups, fried rice, spring rolls, and other products. Bean sprouts serve as a nutritious and delicious addition to those products.
• Horeca Industry: Bean sprouts are popular in hotels and dining places. They are often used for stir-fried meals, salads, sandwiches, and garnishes. Bean sprout shell remover machines help remove the hulls quickly and efficiently to prepare the bean sprouts for use in those establishments. The hotels and cafes can easily ensure that the guests enjoy bean sprouts with a delicate and refined texture. The hotels do not have to bother with tedious manual work.

How to Choose Bean Sprout Shell Remove Machines

With the following factors, buyers will be able to choose the sprout trimming machines that will meet their needs.

• Industrial Vs. Merchant:

  An industrial-grade machine will have a bigger capacity than one intended for merchant use. The merchant-merchant grade machine will be smaller, have a simpler design, and be less expensive. Consider the scale of the business to know what type of machine is needed.

• Capacity:

  Machines with capacities ranging from 100 kg to 5 tons are available. One will see the capacity of the machine. Select the one that has the capacity to meet the mass production schedule.

• Parts:

  Check what parts can be shimmed to adjust the performance of different types of bean sprouts. Some machines have removable shims in the feed area, suction area, and grinding area. Verify whether the bean sprout CSS machines have parts that can be shimmed or are adjustable to suit specific types of bean sprouts.

• Warranty:

  Products with warranty will give the buyer added assurance of performance and durability. The machine should come with a warranty, and after-sale support should be available.

• Customer Reviews:

  Before purchasing, it is advisable to read reviews that previous customers have written. This will show what they liked about the machine and what parts broke down or did not perform well. It is also good to know how responsive the supplier was to close customers.

• Supplier’s Reputation:

  Find out if the supplier is well known in the industry as one who supplies machines that last long and perform well. The reputations of the companies that use the machines will also tell something about the supplier and the machine.

FAQ

Q1: How does a bean sprout shell remover machine work?

A1: The sprout remover machine works by tumbling the sprouts while a water jet sprays them, creating a friction that removes the shells. The process is repeated until the desired level of de-shelling is achieved.

Q2: Can this machine remove shells from other types of beans?

A2: No, the bean sprout shell remove machine is specifically designed to handle mung bean sprouts due to their unique size and shape. Other beans may require different methods for shell removal.

Q3: Is the bean sprout shell remover machine easy to operate?

A3: Yes, these machines are designed for simple operation. Most units have an on/off switch and may have adjustable settings forzeug controlling the amount of shell removal.

Q4: How long does it take to remove the shells using the machine?

A4: The duration depends on the machine's speed, the amount of sprouts being processed, and the desired level of shell removal. However, in general, machine shell removal takes a few minutes compared to manual removal, which can take hours.