Circular knitting machine net

Types of Circular Knitting Machine Nets

A circular knitting machine net operates by continuously knitting fiber into a cylinder-shaped mesh. Different types of circular knitting machine nets exist, including:

• Large Diameter Circular Net

  A large-diameter circular knitting machine net refers to the type of circular knitting machine net that has a significant gauge. In this context, diameter refers to the width of the knitting frame. Large-diameter frames are perfect for producing open-knit fabrics like nets, T-shirts, and tights. Their expansive gauges increase airflow around the material, which enhances moisture evaporation and keeps users cool even when the weather is warm.

• Porthole Circular Net

  Porthole circular knitting machine nets are designed to allow short fibers with a high tendency to shed (e.g., wool and cotton) to pass through. A standard circular knitting machine net creates friction that holds every fiber securely. However, some businesses and customers want synthetic nets to let natural fiber pass freely. Therefore, it is essential to incorporate circular nets that allow naturally nylon fibers to pass.

• Dobby Circular Net

  The dobby circular knitting machine net is often used to create intricate patterns and textures within knitted fabrics. One unique aspect of the dobby net is the use of movable rods to control the knitting process. These rods dictate where stitches are placed, thereby determining the shape and design of the resulting fabric. Not only does the dobby net allow for the creation of unique patterned fabrics, but it also enables users to craft lightweight yet durable materials suitable for various applications ranging from sportswear to home furnishings.

• Small Diameter Circular Net

  Small-diameter circular knitting machine nets are ideal for producing tight-knit fabrics such as tights, leggings, and thermal underwear. Their narrow gauges provide a snug fit and excellent shape retention. Also, these nets usually have a good level of moisture absorption, breathability, and insulation capabilities, all of which offer additional comfort and protection to the user.

Specification and Maintenance

Specification

• Diameter:

  The machine's diameter significantly impacts the machine's production capacity.

• Needle Count:

  The net machine's needle count is the total number of needles on the needle cylinder. The knitting circular machine net with more needles will produce more nets in a specific time. This helps increase productivity.

• Gauge:

  The gauge of a circular knitting machine for fishing net refers to the distance between the needles. It influences the mesh size of the net. A higher gauge means finer needles and closer spacing. This will create a net with smaller holes.

• Material Compatibility:

  Each knitting machine works with various yarn materials. Some may be suitable for using polyester, trawler nets, or other synthetic materials. Others are more appropriate for cotton or wool.

• Power:

  The power of a circular knitting net machine determines how swiftly it can knit yarn into nets. Machines with greater power can handle tougher yarns and create nets more rapidly.

Maintenance

A regular maintenance program can keep the circular fishing net knitting machine in good working condition for a long period.

• Daily cleaning of the whole machine after production is important. It helps eliminate residues of yarn and dust that have built up during use. This improves the net quality and operating efficiency.
• Lubrication of all mechanical parts on the machine should be done regularly. This includes casting wheels, gears, bearings, knitting needles, and chains. Proper oiling ensures smooth movement of parts and minimizes friction and wear.
• Periodic inspection of knitting needles and other key components is essential. Check for signs of damage or wear and tear and replace any damaged parts promptly.
• Strengthen lubrication and maintenance of the machine after long-term use to prevent premature aging. Regularly replace the lubricating oil to provide adequate protection for the equipment.
• A circular net knitting machine will sometimes have faults or breakdowns. It is necessary to repair and rectify faults immediately and prevent recurrence by analyzing the causes.

Applications of circular knitting machine nets

• Athletic apparel and activewear brands

  Strong, lightweight circular knit fabrics are now being used in a variety of goods associated with sports and exercise. Everything from yoga tights to running jerseys utilizes them. Manufacturers can give their customers breathable, flexible, and long-lasting gear thanks to circular knitting.

• Medical field

  Compression circular knitted fabrics, typically made from spandex, are frequently used in off-the-shelf garments like athletic socks and lower limb stockings. Moreover, open-loop fabrics are used in various medical devices. For example, circular netting can support wounds. Sometimes, sterile circular knitted fabrics serve as surgical gloves.

• Industrial and protective textiles

  Heavy-duty circular knitted fabrics are used to make durable workwear, which protects people from various physical dangers. Workwear for the steel industry, for instance, could circular knit fabrics with fire-resistant qualities to shield the user from heat and flames. For certain agricultural tasks, protective workwear is made from circular knitted fabrics that can resist agricultural chemicals.

• Hosiery and legwear

  Nylon and polyester circular knitted fabrics are widely used in socks, tights, and leggings. The ability of circular knitting to create seamless constructions is particularly useful for hosiery products where comfort and fit are crucial.

• Automotive interiors

  A growing application area for circular knitted fabrics is the manufacture of car interiors. Some original equipment manufacturers (OEMs) and car interior aftermarkets utilize recycled polyester and circular knit fabrics to create car seat covers.

How to choose circular knitting machine nets

• Production demand analysis

  Determine the network's thickness, width, mesh size, and quantity according to current production demand. Additionally, consider what types of textiles serve end markets.

• Machine speed and efficiency

  Choose machines that have a decent production rate and efficiency for prioritization. Focus on balancing the machine's speed and fuel use or power consumption.

• Technical features comparison

  Compare and contrast the machine's advanced digital controls, automated functions, and tight stitching capabilities.

  Early machines had only manual controls that changed stitch tension and speed, whereas modern knitting machines include digital technology that allows for rapid, precise stitch pattern changes. Automated features like self-lubrication, stitch counting, and auto-stop make maintenance easier and knitting faster. Digital knitting machines improve efficiency, and high-precision knitting means fewer loose threads and tighter seams. Digital machines knit quickly and accurately, especially when large quantities are needed or complex designs are required.

• Initial and ongoing cost

  Consider the first and continuous costs by cost-benefit analysis. Include the initial investment cost, spare parts' availability and prices, servicing costs, repair expenses, and energy consumption here.

• Product quality

  Focus on product quality. This includes stitch consistency, accuracy, fabric smoothness, and durability of the resulting products. Invest in machines with good build quality, reliable components under regular use, good customer support networks, and quick access to replacement parts to help small business owners avoid losing production time.

• Compliance with standards

  Select a machine that satisfies international testing and standards regulations and adheres to safety and environmental requirements; providing documentation and certification to demonstrate compliance is essential.

Circular knitting machine net FAQ

Q1: What materials are used in a circular knitting machine net?

A1: Circular knitting machine nets are usually made of polypropylene (PP), nylon, polyester, or cotton yarn. PP and nylon are strong, durable, and suitable for heavy work. Polyester has good flexibility and is easy to wash. Cotton has breathability and is ideal for hot climates. To accommodate different business needs, manufacturers provide a range of material options.

Q2: What gauges are used in circular knitting machine nets?

A2: Circular machine knitting nets are available in different gauges, such as 1/4', 1/3', 1/5', and 1/6'. The most common one is the 1/4' knitting machine net. Higher gauges result in finer mesh, while lower gauges produce a more oversized mesh. To accommodate different purposes, buyers can choose nets with various gauges.

Q3: What are the common specifications of a circular knitting machine net?

A3: Circular knitting machine nets have many specifications to suit various usages. Diameter ranges from 0.3 meters to 6.0 meters, with a common 2.0M-6.0M one. The mesh size is also variable. For instance, the mesh width and length of a 1/4' circular knitting machine net may be 25mm and 6m, respectively, while those of a 1/5' one may be 15mm and 50m, respectively. Additionally, the net is usually 0.5-2m wide when it comes to nailing width.

Q4: How to ensure the quality of a circular knitting machine net?

A4: When purchasing a circular knitting machine net, one needs to ensure its quality first. Here are some tips: choose the right material according to one's needs, such as weight-bearing and use environment; select the appropriate gauge to ensure it meets the required mesh size; and check if the product meets relevant standards and specifications.