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About cnc angle line machine

Types of CNC Angle Line Machines

A CNC angle line machine is a complex industrial equipment used to process steel angles. Different types of CNC angle machines are equipped with various systems, capacities, and features to meet different requirements in processing steel angles. Here are some of the commonly used CNC angle line machines:

  • Drill CNC Angle Line Machine: This machine is primarily used to precisely drill holes in steel angles according to the required positions and specifications. It is usually equipped with numerical control systems and drilling machines, which can ensure that the holes' position, quantity, and size are accurate and consistent. In addition, this machine can also carry out some other hole treatments, such as counterboring, tapping, etc., which makes it more versatile and applicable to different industrial processes.
  • CNC punching Shear Angle Line Machine: This type of machine is capable of punching specific shapes or holes in steel angles and shearing steel angles to the required lengths. The steel angle is marked, cut, and punched according to the required size and shape using a combination of punching and shearing machines controlled by a computer numerical control system. The CNC punching shear Angle Line Machine provides higher precision and efficiency, which can meet the needs of large-scale production and processing.
  • CNC Fagor Angle Line Machine: This machine is equipped with Fagor's numerical control system, which can realize the automatic processing of steel angle, including drilling, milling, cutting, etc. The machine has high processing accuracy and stability, which can meet the requirements of industrial sites to control the angle of lines. In addition, the machine is usually equipped with some auxiliary devices, such as clamping devices, feeding devices, etc., which can ensure the continuous and automatic processing of workpieces, thus improving production efficiency.

Specifications and maintenance of CNC angle line machines

There are different specifications for CNC angle machines based on their models and types.

  • Capacity: The size and weight of the materials the angle-line machine can work with is its capacity. The capacity will include the thickness, size, weight, and type of material.
  • Machining functions: An angle line has different machining functions based on its model. These may include shearing, notching, drilling, marking, punching, or welding.
  • Control system: A CNC machine's control system is the computer network that gives commands. It influences how easy to use an angle-line machine is, as well as its accuracy and automation level.
  • Accuracy and efficiency: The precision(/'prisiZ(/)ion/) of a CNC angle line shows how exact its work is, while the efficiency(/i'fiSH(ə)nc(y)/) indicates how quickly it completes its tasks. Many machines provide fast processing of steel angles within ±0.5mm accuracy.

Depending on the work required, a CNC machine needs special care when used. To prolong the life of the machine, it is important to maintain it regularly and help it stay in good condition. This also helps avoid any small, medium, or large breakdowns of the equipment.

Periodic lubrication of wear parts and the inspection and cleaning of filters are essential parts of machine maintenance. This should be done according to the machine manual. Repairing or replacing parts is just as important as it ensures the longer-lasting use of the CNC ANGLE machine. Some more important maintenance tips include:

  • Clean the machine regularly to remove any dust buildup or impurities to improve the service life and performance of the CNC angle line.
  • Pay attention to the cooling system of the machine tool, and timely repair and replacement of coolant. It ensures the stability of the processing temperature and effectively controls the expansion rate to improve the machining accuracy.
  • Keep the work surface of the machine tool clean, smooth, and free from pollutants. Doing this, along with regularly adjusting the machine and calibrating it, ensures its working precision and prolongs its service life.
  • Record and monitor the main parameters of the machine's operations. It helps to analyze and find any deviations early. Timely adjustment is essential to keep it running efficiently.

Applications of a CNC Angle Line Machine

A CNC angle line machine is widely used in construction, architecture, and various industries that require high-precision metalworking. Its primary application is in the fabrication of structural steel components, such as brackets, supports, beams, and frames, commonly used in large-scale buildings, bridges, and infrastructure projects. The machine streamlines the production process of these components, which often must meet strict safety standards and requirements.

The device is designed to cut, drill, and mark steel plates with high precision, ensuring that every component is fabricated to exact specifications. In steel structure factories, the CNC angle line machine is a crucial piece of equipment that enhances productivity and efficiency in steel component production.

Bespoke steel fabrication shops have also found a use for the CNC angle line machine. These shops often receive orders from clients who require customized steel components for their construction projects. The machine's flexibility allows these fabrication shops to produce unique and bespoke steel components using steel angles. The CNC machine can be programmed to create complex shapes and designs that would be challenging to achieve using manual metalworking techniques.

In addition, the CNC angle line machine is integrated with other metalworking machines to create more complex steel components. For example, when used with a CNC plasma cutter, the machine can help fabricate intricate shapes from steel plates. This setup enhances productivity as multiple processing steps are consolidated into a single setup. Workpieces require less handling, reducing turnaround time and improving efficiency.

How to Choose a CNC Angle Line Machine

When choosing a CNC angle line machine, it is important to consider the compatibility and the materials of the machine. One should ensure that it matches the strength and specifications of the materials used in their existing production processes. They should also consider the maximum processing capacity of the machine in their workshop. This includes the dimensions and weights of the angles.

Business buyers should evaluate the range of machining operations offered by the CNC machine and whether it suits the required applications. They should also determine if the control system has user-friendly software with features for efficient angle processing. Some machines provide simulations, automated functions, and streamlined workflows to ensure smooth operations.

Consider the machine's power requirements, which include the motor's horsepower and the feed rate. Buyers should evaluate the quality and reputation of the machine manufacturer. Select manufacturers who provide good customer support services so that business buyers can get assistance whenever needed. They should also verify that the machine has been fully tested and certified to meet safety standards. The angle line machine should be equipped with safety features such as emergency stops, guards, and limiting devices to protect workers from potential hazards.

Frequent maintenance requirements, spare parts availability, and the service network of the machine manufacturer should also be considered. A machine that is easy to maintain and has wide service-support will minimize expensive downtime. Finally, consider the overall cost-performance ratio of the machine. It is important to evaluate the features, specifications, and capabilities in relation to the price to ensure that one gets the best value for their investment.

Cnc angle line machine FAQ

Q1 Are CNC bending machines expensive?

A1. Generally, CNC bending machines are very expensive. This is because of their high-tech and automated features, which increase the cost. Moreover, large bending capacity machines tend to be more expensive due to their huge sizes and robust constructions.

Q2. What are the latest developments in CNC MACHINE technology?

A2. The most recent development in CNC machine technology is 5G-empowered remote access. This technology enables the remote monitoring of angles lines and other CNC machines from virtually any location, provided there is a network connection. Other recent developments include the use of AI, IoT, and Cloud Technologies for Improved CNC control, as well as the Automatic Tool Changer.

Q3. How can one improve the efficiency of a CNC angle machine line?

A3. One can improve the efficiency of a CNC angle line machine by regular maintenance. Also, use of proper lubrication, operating within the recommended material and specification limits, and keeping the machine clean. Training the operator to top skill levels can also improve the efficiency of the angle line machine.

Q4 What is the working principle of a CNC angle machine?

A4. A CNC angle line machine's working principle involves three main operations. The first is to cut the angular materials to the required length. Then, the CNC controls precisely drill holes into the angular material as per the pre-set design. Finally, the angular material is bent to the desired shape.