Export sugarcane machine

Types of Sugarcane Export Machines

Industrial-scale sugarcane processing creates a final product, like sugar, for widespread consumption. Some machines used during industrial export are as follows:

• Sugarcane Harvester Machine

  A sugarcane harvester machine gathers and cuts sugarcanes as a single unit. After it cuts the sugarcanes, their leaves are removed within the harvester trailer. The leaves and cane are separated and processed as useful byproducts, but the harvester streamlines the process of harvesting sugarcane. Using the harvester reduces labor costs while boosting efficiency by replacing many manual practices with a single machine. Due to its function and efficiency in production, this is a crucial machine for the sugar export industry.

• Sugarcane Crusher Machine

  This machine extracts cane juice from cut sugarcanes. It works by squeezing the sugarcanes between rollers. Usually, three rolls positioned in a triangular pattern make up a sugarcane juice extraction machine. The first roller feeds and crushes the sugarcane to extract the juice. The other two repeat the crushing and extraction process. The waste product, called bagasse, is released while the juice is funneled out and collected in a separate container.

• Sugar Refinery Machine

  A sugar refinery machine processes impure sugar into a refined final product. It cleans the sugar by subjecting it to a series of chemical reactions followed by crystallization using several sugars refinery machines. Some of the machines that may be referred to as sugar refinery machines include clarifiers, phosphatation pots, decolorizing, filters, evaporator plants, pans, centrifugals, driers, and more. Typically, a refinery plant examiners the sugars to determine which machines are necessary for further processing.

• Sugar Bagging Machine

  A sugar bagging machine's simple job is to put sugar in bags. Sugar may be packed in bags of varying sizes, and manual packing is a time-consuming process that creates the need for more manpower and increased costs. Some sugar bagging machines will label and seal the bags. A sugar bagging machine streamlines the process so that many more bags may be filled in a shorter time period.

Specification and maintenance of an export sugarcane machine

The performance of any export sugarcane machine is closely linked to its specification. Proper maintenance can enhance a machine's performance while prolonging its lifespan.

• Product weight and body material

  A typical sugarcane juicer machine weighs about 60 kg. Heavier machines will be more stable during the juicing process. The main body is made of stainless steel. The material is food-grade, durable, and corrosion-resistant.

• Electric motor power

  The power of an electric sugarcane pressing machine varies between 1 and 2.2 kW. Higher motor power translates to a higher extraction rate. A 2.2 kW motor will yield more juice hourly than a 1 kW motor. Some machines come with a spare motor. This makes it easy to replace a faulty motor.

• Gearbox

  Gearboxes in an export sugarcane machine help reduce motor speed. They increase the torque needed to crush sugarcane smoothly. Depending on the motor's design, the gearbox may have five to eight components. Manufacturers recommend opening the gearbox every three months. Inspect the parts, then apply grease or lubricant to the components.

• Cutters

  Some models of the sugarcane crush machine have cutters that chop sugarcane into smaller pieces. Maintaining cutters is easy. They need sharpening from time to time. More importantly, they should only cut clean materials that do not have large stones.

• Operating system

  An automatic sugarcane juicer machine uses an electric motor and a simple operating system. It has buttons for crushing, reverse, and stopping. A fully manual machine does not depend on electricity. Users turn a hand-cranked lever to crush sugarcane. Manual machines are simpler and require less maintenance.

• Cleaning

  Daily cleaning is part of basic maintenance. Rinse the machine after crushing sugarcane. Do not immerse electrical machines in water. Use a damp cloth to clean all electrical components. Disassemble parts that come into contact with juice. Soak them in warm water for cleaning.

• Lubrication

  Apply food-grade lubricant to moving parts after cleaning. Commonly lubricated parts are the motor's gearbox and the wheels. Lubricate gearbox seals every six months.

• Electrical sugarcane squeezing machine

  Unplug the machine before starting any repairs. Examine the cable for damage. Check the button's responsiveness. Ensure all internal components are free of dust and debris. Call a technician to inspect major faults.

Uses of sugarcane juicers

• Food industry: A majority of freshly squeezed sugarcane juice sales happen in the food industry. Exotically flavored sugarcane juice sells quite well in parts of Africa and Asia. Energizing additives like ginger, mint, and lemon might be included for added health advantages and flavor. Sugarcane juice is marketed as a refreshing beverage in eateries, roadside stands, and outdoor markets. Customers typically purchase it for its affordability, refreshing taste, and health benefits.
• Sugar production: Several types of mechanical rollers are used during the primary extraction of sugarcane to produce raw sugar. They operate by crushing the cane in order to extract cane juice, which is the basis for sugar production. Some of these machines may even be utilized to extract juice from the crushed cane, which is referred to as mill mud. Certain types of rollers are critical for the initial extraction of juice that will eventually be refined into sugar.
• Farming: On a sugarcane farm, a harvester machine for sugarcane is a necessary piece of machinery. It plays a significant role in the production chain of sugarcane farming. A professional mobile cane harvester cuts and uproots mature sugarcane stalks. The harvester also separates and leaves behind the cane trash and ratoon shoots in order to optimize the efficiency of the subsequent harvest.

How to Choose Sugar Exporting Machines

• Production Capacity:

  Consider the purpose of purchasing the machine. Whether it is for use at home or commercial purpose will determine the capacity that needs to be considered. For commercial purpose, large capacity is needed to meet high demand. On the other hand, a low-level compact machine is enough for use at home.

• Sugarcane Juicer Machine Price:

  It is important to work within budget when purchasing a machine. Looking at the different price ranges enables buyers to set a budget and find the machine that fits their budget. It is important to note that prices of the machines can vary depending on various factors, such as capacity or brand.

• Types of Machines:

  As mentioned above, there are different types of machines, such as manual, semi-automatic, and automatic machines. Depending on the purpose of buying the machine, buyers can choose the one that suits their needs the best. While manual machines may suffice for home use, automatic or semi-automatic machines are better suited for commercial purposes.

• Ease of Use:

  A complicated machine can slow down productivity and efficiency. Choosing a machine that is easy to use, with simple and clear instructions, will make the process go smoothly and efficiently.

• Quality:

  When purchasing a sugarcane export machine, buyers should always go for good quality. A well-built machine not only works efficiently but also has a long lifespan. Using a well-built machine will save buyers maintenance costs and repair costs in the long run.

• Reviews:

  When unsure of the machine to purchase, buyers can read the reviews of other buyers who have purchased the machine. Reviews will provide information about the performance and efficiency of the machine. As a result, buyers will feel more confident when purchasing the machine.

FAQ

Q1: What type of gears does the export cane crusher machine use?

A1: Many sugarcane crushers use straight-cut spur gears because they are simple to manufacture and provide a high level of functionality. However, some modern or large-export machines may have helical gears.

Q2: Are all rollers in an exported sugarcane press machine made of stainless steel?

A2: In order to cut costs, certain low-quality machines may use cast iron rather than stainless steel for some of their rollers. This will increase the likelihood of rust and reduce durability.

Q3: Does the electric motor in the export-quality sugarcane machine have to be imported?

A3: Not necessarily. It is possible to use a local electric motor if the voltage and other configurations are compatible with the machine's requirements. However, some manufacturers will state that the motor has to be imported, typically from a specific country.