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A full automatic sorting machine is a device that categorizes items based on predetermined qualities. The parameters may include size, weight, color, brightness, texture, shape, temperature, and composition, among others. Full automatic sorting machines can be broadly categorized based on the technology they use for sorting. Here's a breakdown of some common types of sorting machines.
Optical Sorters
Optical sorters are automatic sorting machines that use several sensors to detect different item attributes. Such sensors can identify an item's color, size, shape, and even chemical composition. Optical sorters can take varied forms such as belt, camera-based, and thickness-strategy optical sorters. They are often used in the food industry to sort grains, jewels, and other materials. Typically, they can achieve fast sorting speeds of over 30 to 50 tons per hour.
Electromagnetic Sorters
Electromagnetic sorters detect the weight and size of various materials. They use electromagnetic attraction to separate items like non-ferrous metals, minerals, and slag from other materials. In most cases, they are integrated into conveyor belts to remove unwanted materials such as lead, copper, aluminum, and others from industrial waste or mining processes. These sorters improve the quality of a given material and boost recycling yields.
Gravity Air Classifiers
Gravity classifiers work under the influence of gravity to separate light materials from heavier ones while the air blasts in an upward motion, counteracting the weight of the item. Such machines are ideal for separating wood chips, plastics, and other lightweight materials from heavier ones. They are frequently used in recycling facilities or construction sites.
Pneumatic Conveyors
Pneumatic conveyors make it possible to transport materials via air blasts. The system may use air pressure to separate different items, such as powders, granules, and small parts. This method is frequent in the food, pharmaceutical, and chemical industries.
Bucket Elevators
Typically, bucket elevators are used to transport bulk items upward for processing, packaging, or further sorting. The elevator has several buckets attached to a vertical belt. They are widely used in agriculture, mining, and food processing industries to sort and carry grains, coal, ores, and other bulk materials.
Robot Sorters
Robot sorters automatically identify and separate products using Artificial Intelligence (AI) and machine learning. They can quickly learn to recognize different items based on size, shape, color, etc., and adjust their sorting patterns accordingly. Robots are increasingly being used in e-commerce and warehouse facilities to automate item selection and distribution lines.
The sorting machine has many special functions and features that play an important role in different industries. The following are some critical sorting machine specifications:
Production capacity:
A sorting machine's production capacity shows how much it can sort. For fruit sorting machines, it is usually stated in how many kilograms of fruit or how many fruit items are sorted in an hour. Full automatic sorting machines can sort a larger number of fruits compared to semi-automatic or manual sorting machines.
Voltage:
It is important for buyers to note that sorting machines have specific voltage requirements that depend on the location they need to be used. Typical voltage categorization includes low, medium, and high voltage, and it is essential to regulate voltage to guarantee machine operations.
Material:
Busy commercial industries use sorting machines made from durable materials. Stainless steel is the most common material because it can withstand regular use and not get damaged easily.
Size:
Fruit sorting machines vary in sizes due to different models and versions. Some are small and compact, while others are large and occupy a larger space.
Temperature requirements:
Some sorting machines have specific temperature requirements for the fruits being sorted. For instance, sorting machines that sorts fruits in a state of ripeness require the machine to operate at certain temperatures to maintain the fruit's quality and integrity.
It's necessary to keep and maintain a sorting machine properly for it to last longer and work well. Sorting machine maintenance improves accuracy, prolongs lifespan, and boosts efficiency. Manufacturers and suppliers recommend and offer several maintenance services for clients with full automatic sorting machines. Some of these services include:
Cleansing:
Manufacturers suggest clients with sorting machines to keep the machine clean. They should wipe down surfaces and remove stray particles and debris. This prevents the accumulation of unwanted materials that could affect the quality of the end product.
Lubricating:
Apart from the cleansing, manufacturers suggest regular lubricating of moving machine parts. Doing this ensures they operate smoothly. Lubrication reduces wear and tear, prolonging the sorting machine's lifespan. It also prevents breakdowns that interrupt workflow.
Quality control:
Full automatic sorting machines come with maintenance services offered by the manufacturers and suppliers. They focus on regular checks to ensure the machine is working properly. Also, the maintenance services are targeted at identifying and rectifying any issues that may hamper the functioning of the machine.
Full automatic sorting machines enhance productivity across various sectors by effortlessly classifying items based on traits like size, weight, quality, destination, etc. In agriculture, they can be trained to organize harvests like fruits according to size, shape, weight, or quality. The same concept applies to animals produce as well, for instance, eggs. The advantage of using them is that they can easily be integrated into existing processing lines are fast, efficient, and gentle. In the food industry, they can classify meat, nuts, snacks, and even candis. For instance, they can be configured to reject any almonds that contain traces of peanut or any nuts that are rotten and not fit for consumption. In logistics, they can sort parcels according to destination in tandem with a computer program that feeds the machine information on where each package should go. Full automatic sorting machines can be used to separate products on assembly lines based on dimensions, weights, shapes, and other features. They are commonly used in glass, metal, plastic, and textile industries. In the pharmaceutical sector, they can be used to organize medicines, medical devices, and diagnostic kits according to parameters such as expiration dates, labels, or placement. Quality control is another area where full automatic sorting machines are used. They can be trained to detect faults in products like manufacturing defects, configuration errors, or abnormal sounds, etc. The machine will be programmed to classify the faulty products, thereby enhancing the overall quality of goods offered by the manufacturing company.
Full automatic sorting machines are valuable assets that enhance efficiency and productivity by automating classification and separation tasks in diverse industries.
There are many kinds and models of automatic sorting machines, which is a great challenge for wholesale buyers who need to purchase them for business use. Here are some crucial sorting machine factors that buyers need to consider.
Workflow Requirements
Buyers need to consider what their main job is, such as volume, types of items, accuracy needs, and other factors. For example, if they mainly deal with fruits, a fruit sorting machine is a better option. In addition, the required sortation criteria, such as size, shape, color, weight, etc., determine what types of machines are needed.
Capacity and speed
Considering the production scale and demand, buyers need to choose the capacity and speed of the sorting machines. A full automatic sorting machine usually performs faster and has a larger capacity compared to semi-automatic ones.
Accuracy and reliability
Business buyers need to pay more attention to the accuracy and reliability of sorting machines, as even minor errors can have a meaningful impact on business operations and profitability.
Scalability
Consider future business expansion and sorting machine scalability. Whether it is adjusting, adding accessories, or replacing models, buyers should be able to cope with business expansion and changes.
Cost and budget
Business buyers need to strike a balance between performance, quality, and budget constraints. Consider initial investment, operating costs, maintenance expenses, etc.
Supplier service support
Look for reputable suppliers who offer comprehensive service support, including equipment installation, training, maintenance, and timely technical support.
Compliance with industry standards
Ensure the sorting machine complies with industry standards and regulations, including safety, environmental, and quality requirements.
Q: How are the items classified in a fully automatic sorting machine?
A: Based on various characteristics like size, weight, color, shape, or any other specific property, prefixed criteria, and parameters are set by the user.
Q: Do full automatic sorting machines only work with bulk materials?
A: No, full automatic sorting machines can handle materials, shape, and sizes. As long as they are configured correctly for the specific material, they can sort files materials practically.
Q: Can a full automatic sorting machine be integrated into an existing production line?
A: Yes, one of the advantages of full automatic sorting machines is that they can be integrated into existing production lines. They can be connected to other machinery to create a continuous automated system.
Q: What industries commonly use full automatic sorting machines?
A: Several industries use full automatic sorting machines, including but not limited to food processing, mining, recycling, logistics and e-commerce, and healthcare.
