Guillotine shearing machine

Types of guillotine shearing machines

The guillotine shearing machine has different types based on the working mechanism, control systems, and design features. Here are some of them:

• By cutting mechanism:

Angular shearing machines have blades set at an angle to create a two-step cut. They are commonly used for cutting thick materials and achieving straight cuts. Straight shearing machines are equipped with horizontally aligned blades. They are suitable for making straight cuts on various materials, including metal, plastic, and wood.

• By drive mechanism:

Hydraulic shearing machines use hydraulic power to operate the blades. They are suitable for cutting thick materials with precision and are commonly used in heavy industries. Pneumatic shearing machines use compressed air to drive the cutting blades. They are suitable for applications that require moderate cutting capacity and are commonly used in automated manufacturing environments.

• By size and capacity:

Heavy-duty shearing machines are designed to handle thick gauges and large dimensions. They have robust constructions to withstand the cutting pressure and maintain stability during operation. Standard-duty shearing machines are suitable for general cutting applications across various industries. They offer versatile cutting solutions for different materials and thicknesses.

• By control system:

Manually operated guillotine shearing machines rely on operator control to position and initiate the cutting process. They are suitable for low-volume production and specialized applications that require custom cutting. CNC (computer numerical controlled) shearing machines are automated and programmed to cut materials with high precision. They are ideal for producing large volumes of parts with consistent quality and efficiency.

Specification and maintenance of a guillotine shearing machine

Understanding the specifications of a machine helps buyers know what applications they can handle. Additionally, it will be easy to identify parts that require maintenance and the optimal performance ranges.

Here are some standard specifications for a guillotine shearing machine:

• Cutting Capacity

  The maximum length and thickness of material the shearing machine can cut determine its cutting capacity. For metals, the thickness generally varies between 10 mm to 25 mm. The length can range from 2,000 mm to 6,000 mm or more, depending on the size of the machine.

• Cutting Precision

  The machine's cutting tolerance determines how accurately it can cut materials. Generally, machines will cut materials with a tolerance level of +/-0.1mm to +/-0.5mm.

• Cutting Force and Power

  A shearing machine's cutting force is measured in tons or kN. It indicates the amount of force generated when cutting through different material thicknesses. The force and power vary from machine to machine depending on the design and capability. For example, a machine may have a cutting force of 12 tons with a power of 30 kw.

• Hydraulic System

  Specifications for a hydraulic system will include the pump type, pressure rating, flow rate, and reservoir capacity. For example, the hydraulic pressure may have a specific rating of 2000 PSI.

• Control System

  The machine may feature an advanced CNC system that controls the cutting process. The system may include features like blade angle adjustment, a digital display for cut length, automatic stop functions, and more.

• Overall Dimensions and Weight

  Overall dimensions like length, width, height, and weight are crucial for installation and space planning purposes. A typical machine weighs over 5,000 kgs and has dimensions that an installation team will plan for before delivery.

Maintenance

Maintenance is critical to ensuring a guillotine shearing machine operates at optimal efficiency and cutting accuracy. Regular maintenance tasks can help to extend the lifespan of the machine and reduce unexpected breakdowns.

Here are some tips for maintaining the shearing machine:

• Operating Manual:

  Always refer to the manufacturer's maintenance manual and follow the specific instructions. The manual will outline the tasks to be performed, the frequency, and the amounts needed for lubricants and fluids.

• Daily Checks:

  Before starting the cutting machine, operators should visually inspect it for any immediate issues. They should look for leaks, loose parts, or components that show signs of excessive wear. Conducting a visual inspection can help to avoid operational problems. The hydraulic fluid reservoir should be checked daily before use to ensure it is at the correct fluid level.

• Cleaning:

  Waste materials and dust should be removed from the machine after every use. Compressed air can be used to blow out the crevices. Clean the blades to remove any residue that builds up to maintain cutting precision and avoid rust.

• Lubrication:

  Lubrication points on the machines should be oiled as per the maintenance schedule. The schedule will specify which parts to oil and how often. Regular oiled parts reduce friction and wear, helping rotating and moving components work smoothly.

• Blade Maintenance:

  The machine's blades should be closely monitored for signs of dullness or damage. Regular sharpening will be necessary to maintain cutting efficiency. If there are any signs of damage or they become worn, the blades will need replacement.

Documentation:

All maintenance tasks, repairs, and part replacements should be documented. Having a detailed record helps track the machine's maintenance history. It also aids in scheduling future tasks and ensures the machine retains its resale value.

Applications of Guillotine Shearing Machines

Guillotine shearing machines have diverse applications across many industries because they cut various types of materials, including metal sheets, plates, and strips, precisely and efficiently. Here are some industry applications of guillotine shearing machines:

• Metal Fabrication: The metal fabrication industry relies heavily on guillotine shearing machines to shear or cut metal sheets, plates, and strips into smaller pieces accurately. Workers use the machines to create parts, custom enclosures, frames, brackets, and assemblies. The jobs are done with very few errors, and they are completed quickly.
• Automotive Manufacturing: Automotive manufacturers use guillotine shearing machines to cut metal components and panels with precision. Afterward, the components and panels are used to build vehicles's structures, body parts, frames, and assembly. The shearing machines help manufacturers streamline production and maintain quality control.
• Signage and Display Production:Producing signage and displays involves working with materials like aluminum, acrylic, and stainless steel. In the process, guillotine shearing machines are used to cut these materials accurately. When this is done, professionals may go on to create storefront signs, promotional displays, or architectural elements. The machines enhance the precision of the cuts and the quality of the final products.
• Construction Projects:In the construction industry, guillotine shearing machines are used to cut metal sheets and plates for structural elements, roofing, cladding, and frames. The machines help construct industry professionals achieve their desired dimensions and specifications for their construction projects easily.
• Aerospace Industry:
• Marine Industry: The marine industry relies on the precision of guillotine shearing machines to cut metals like stainless steel and carbon steel, which are used to construct ships, boats, hulls, and marine structures. The durability and corrosion resistance of these materials are important. So is the great accuracy of the cuts of the heraing machines.
• Prototyping and R&D:In the research and development (R&D) departments of various industries, guillotine shearing machines are used to create prototypes and conduct material tests. The machines allow engineers and designers to validate concepts, iterate designs, and refine specifications quickly and accurately.