High level order picker

Product types of a high level order picker

A high level order picker is a preferred equipment meant for usage in warehouses for efficient picking of stocks. There are several types available suitable for various applications depending on the load and bay width requirements.

Man-up order pickers

For this type, the picking platform is raised together with the driver's cab. This type of order picker is suitable for applying many stocks as the driver achieves the stock level required in an upright position.

Wave high-level order pickers

A unique feature of wave high-level order pickers is that they are designed to perform picking operations while travelling horizontally and vertically, thus making them ideal for working in narrow aisles.

Straddle order pickers

This type of order picker is suitable for applying and efficiently handling pallet loads, especially during picking operations, as two sides are placed on the pallet.

Side-load order pickers

These order pickers are designed and mounted to pick the materials from the sides. This design makes them ideal for applying long materials and improving productivity in narrow aisle warehouses.

Turret order pickers

The turret head fitted with this type is capable of rotating and allowing fork positioning to carry out rack replenishment or stock pulling. Buyers looking for versatile equipment mostly prefer them.

Product functionality of a high level order picker

The order picker meaning can be described as a machine that is mainly used in warehouses for storing items. Their main job is to pick items from really high places like shelves so they can be moved around easily. Here are some of the important functions of the order pickers:

Efficient stock picking

A high-level order picker performs stock picking more accurately and efficiently than manual labour. This benefits large-scale operations where there is a requirement for large picking volumes.

Improved safety

As much as high-level order pickers get used to working at height, nearly all contemporary forms come fitted with safety measures to reduce accidents. These safety measures include automatic braking and protected cab areas for the drivers. This means safety is increased when carrying out work at an elevated position. The safety measures lead to reduced injuries and increased production.

Versatile operation

High-level order pickers are very flexible as they can be used to perform picking, stacking, and transporting operations depending on demand. Most models allow loads of different weights to be picked to increase their productivity potential.

Narrow aisle capabilities

High-level order pickers can operate smoothly even in narrow aisles, which is good for maximising space in warehouses. Their manoeuvrability makes it possible for them to navigate through tight spaces better than other materials handling equipment.

Product specifications and features of a high level order picker

Key specifications

• Load capacity

  High-level order pickers can lift up to about 2 to 3 tonnes, although different models can give different results. This helps people who want to move or stack heavy things avoid stressing themselves because the machines can do the hard work.

• Lift height

  Most of these order pickers can lift items to a height of more than 12 metres. Because of this feature, they are most ideal for use in high storage systems.

• Battery power

  They are normally powered by rechargeable batteries that can operate for around 8 hours. Some models feature batteries that can be replaced without stopping work.

How to install

• Non-telescopically and in a stationary manner mount the forks of high-level order pickers on the picker platform. Extend or contract telescopically if mounted, mounted forks in a manner that is congruent with the working height that is reachable.
• Transport a number of pallets that are empty and place them on the lifting platform of the order picker until the pallets are driven under the storing shelves or racks.
• Use the driving controls of the order picker in a way that the lifting platform containing the pallets gets moved to the required height.
• Drive the order picker in a way that it gets positioned aligned with the storing shelves or racks so that the items get loaded in the delivering pallet.
• As the order materials are required, drive slowly so that the materials get moved into the section of the shaping rack.

Maintenance and repair

Some repairs and maintenance that are done frequently ensure that high-level order pickers serve for a long time and do not break down unexpectedly.

• Check and change the battery regularly - Batteries should be charged and occasionally checked for correct operation so that high-level order pickers can always be available.
• Examine tyres and running gear - Warehouse tyres and all the parts that turn should be inspected for ageing or ripping and be replaced to avoid having order pickers that do not work properly.
• Inspect lifting mechanisms - All lifting items such as forks and shards should be checked for bending or cracking and should be re-ordered because they disturb the process of picking in order if they are aged.
• Check brakes and safety systems - All braking and safety appliances should be checked, and maintenance should be apt and timely so that people working with the equipment do not get hurt.
• Keep the structure clean - Washing order pickers frequently is good because dirt does not accumulate, and all parts function properly.
• Follow the manufacturer's guidelines - All maintenance procedures concerning maintenance and repair to be adhered to must be according to the manufacturer's advice for maintenance and repair for order picker equipment.

Scenarios for a high-level order picker

Warehouse operations

High-level order pickers are mostly used in warehouses for picking goods of various heights. They help move products fast and accurately, especially when handling many orders. Many businesses prefer these pickers because they work well when dealing with large order quantities.

Distribution centres

In distribution centres, high-level order pickers help manage palletised operations. They boost efficiency in both the stacking and unstacking activities of transport materials. Using these pickers speeds up how fast things get moved around.

Retail stock management

Retail stores use high-level order pickers to handle stock in their backrooms. They contribute to better maintenance of inventory and availability of products. These pickers are great to use, especially when the shelves need to be filled with many products at once.

Manufacturing operations

In manufacturing settings, high-level order pickers help transport raw materials or components needed within the plant. This ensures that production processes are not delayed because of a lack of materials. Their picking accuracy and efficiency are very useful in these space-sensitive scenarios.

Cold storage facilities

Some high-level order pickers can work under cold storage conditions. They ensure that items stored in cold storage, like food or medicines, are picked and moved. This saves time for companies that specialise in cold storage.

E-commerce fulfilment

High-level order pickers help speed up the picking process in e-commerce warehousing. When a large number of orders require picking, the order pickers increase the rate of picking for the stock commodities and streamline the process.

High level order picker Q&A

Q1: Do high-level order pickers secure load-handling capability?

A1: High-level order pickers are equipped with forks that help them lift and move loads. However, the ability to transport loads differs from model to model, depending on its design. For this reason, specific information about a particular picker should come from the manufacturer's guidelines.

Q2: Are high-level order pickers able to work in open air conditions and close atmospheres in regards to temperature?

A2: There are models of high-level order pickers that can work in extreme heat and extreme cold conditions. What matters most is that the proper attachments be fitted to them for the conditions they are going to be operating in.

Q3: What will be the period that a high-level order picker will serve before it will need to be replaced by another one?

A3: The specific time duration of the electromechanical system highly depends on the frequency of use and the conditions under which it is employed. Those who follow the advice on maintenance will extend its working life. To determine the working life accurately, one has to refer to the manufacturer's instructions.

Q4: Are high-level order pickers useful for lifting people to working heights?

A4: Many of the high-level order pickers are fitted with platforms on which the workers stand to carry out their job at height. This brings about the need to ensure their safety when working at height from the order pickers.

Q5: Can high-level order pickers drive over exterior grounds?

A5: Many high-level order pickers are fitted with tyres that are suited to driving on flat outside areas. Still, it is necessary to select the correct type for driving over rough or inclined grounds.