Mitutoyo calipers

Types of Mitutoyo Calipers

Mitutoyo calipers are precise measuring instruments used to measure the dimensions of an object with more accuracy than a ruler. They have two sets of jaws, one fixed and one sliding, which allow the user to grasp the object to be measured, and the scale on the body of the caliper enables reading the measurement. There are various types of Mitutoyo calipers, which include:

• Vernier calipers

  This is a type of caliper that has a vernier scale that allows more precise measurements. The scale is a thin strip of metal with a finely divided scale that slides on the main scale. To read the measurement, the user looks at where the vernier scale's zero line crosses the main scale, then measures the distance in millimeters that corresponds to the next line on the vernier scale that crosses a line on the main scale.

• DIGITAL MITUTOYO CALIPER

  The digital Mitutoyo caliper is one of the types of calipers that has a digital display. It is used to take measurements electronically. It has a built-in converter that enables it to display measurements automatically. Users can measure internal dimensions, external dimensions, and depths using the jaws and the probe. Some digital Mitutoyo calipers have data output ports that allow for communication with other devices, such as computers or printers, for data analysis and measurement recording.

• ANALOG MITUTOYO CALIPER

  Analog Mitutoyo calipers are traditional and do not have any digital components. They have a main scale and a sliding scale, and the measurement is obtained by manually reading the scales. They are also called dial calipers. They have a dial that displays the measurement instead of a digital screen, which allows for precise measurements. Both the analog and digital Mitutoyo calipers are available in various sizes and measuring ranges to suit different applications.

• Tubular calipers

  These are specialized calipers used to measure the wall thickness of pipes and tubes. They have a unique design with a tubular frame and measuring jaws that slide inside the tube or pipe being measured. The distance between the jaws can be adjusted to measure different wall thicknesses, and the measurement can be read on a scale or digital display, depending on the caliper type.

• Micrometer calipers

  These are specialized Mitutoyo calipers used for measuring small objects with great accuracy. They have a screw mechanism that allows for precise adjustment of the jaws and measurement of small changes in distance. The measurement is read on a scale or digital display, depending on the type of micrometer caliper.

Specification and maintenance of Mitutoyo calipers

Mitutoyo Calipers are precision measuring tools used in various industries, such as manufacturing, engineering, and scientific research, to measure the dimensions of an object. There are several types of Mitutoyo calipers, and each has its specifications.

• Digital Caliper

  The display shows the measurement results in digital format, making it easy to read. They have a battery-powered display that shows the measurement results in digital format.

• Vernier Caliper

  It is a mechanical caliper that uses a vernier scale to provide precise measurements. They are made of metal, plastic, or wood.

• Dial Caliper

  They are mechanical calipers that use a dial gauge to provide precise measurements. They use a frictional or locking thumb screw to allow for a constant measurement.

• Electronic Micrometer

  It is a specialized electronic measuring tool used to measure small thicknesses and diameters. They are used in specialized industries such as aerospace and medical device manufacturing.

• Specialty Calipers

  These are calipers that are designed for specific applications. For example, Mitutoyo can manufacture spring calipers for measuring the thickness of materials and contour calipers for measuring the dimensions of irregular shapes and objects.

With all these Mitutoyo calipers specifications, it is important to maintain them to achieve accuracy and precision in measurements. Here is how to maintain Mitutoyo calipers:

• Keep it clean: It is important to clean the Mitutoyo caliper after every use. This helps prevent dirt, dust, and debris from accumulating on the caliper, which can cause wear and tear. Use a soft cloth or brush to clean the caliper. Also, use a soft cloth or tissue paper to clean the measuring surfaces and the display screen.
• Avoid dropping: Dropping the caliper can cause physical damage, such as dents or scratches, which can affect the accuracy of measurements. Always store the caliper in a protective case when not in use to prevent it from falling.
• Calibrate it: Periodically check the calibration of the Mitutoyo caliper. This helps maintain the accuracy of the measurements. Follow the manufacturer's instructions on the calibration process.
• Handle it with care: It is important to handle the Mitutoyo caliper with care. Avoid applying excessive force when taking measurements, as this can damage the measuring surfaces and affect the accuracy of the measurements.
• Lubricate it: Periodically lubricate the Mitutoyo caliper. This helps prevent the sliding surfaces from wearing out. Use a small drop of light machine oil on the sliding surfaces and wipe off the excess oil with a clean cloth.

How to choose Mitutoyo calipers

When choosing Mitutoyo calipers for business needs, consider these factors:

• Purpose

  Determine the purpose of measurement. Will it be internal measurements, external measurements, or both?

• Accuracy and precision

  Mitutoyo calipers are known for their high accuracy and precision. However, some models have higher accuracy than others. For example, digital calipers have higher accuracy than dial or manual calipers.

• Measurement range

  Select a caliper with a suitable measurement range for the intended application. For example, if measuring small parts, choose a caliper with a smaller range.

• Material

  Consider the material of the Mitutoyo caliper. For example, stainless steel calipers are durable and corrosion resistant. This makes them suitable for calipers used in industrial environments.

• Budget

  Mitutoyo calipers are available within different price ranges. Set a budget and select a caliper that fits the budget while meeting the required specifications.

• Brand and supplier

  Choose a reputable brand and supplier. Mitutoyo is a well-known brand, but there are other brands in the market. Read reviews and compare prices before making a decision.

How to DIY and Replace Mitutoyo Calipers

It is important to note that not all Mitutoyo caliper issues are suitable for DIY. Some require specialized tools and knowledge to fix. However, where it is possible to fix, here are some of the steps to follow:

• Check the Manual

  To be sure that the issue with the caliper is something that can be fixed, check the user manual. The manual will provide information on the issue and whether it is fixable.

• Gather Necessary Tools

  If the issue is something that can be fixed, then gather the tools that will be needed for the job. This can include screwdrivers, wrenches, and caliper repair tools.

• Disassemble with Caution

  If there is a need to open up the Mitutoyo calipers, do so carefully. Take note of the order of disassembly so that it can be reassembled later. Take photos or make notes as a guide.

• Clean and Inspect

  Once disassembled, clean the parts thoroughly. Check for wear and damage to the components. If there are worn parts, replace them before reassembling.

• Follow Repair Instructions

  If there are any repairs or replacements that need to be done, follow the instructions. This can be to lubricate parts or replace seals.

• Test Before Reassembly

  Before closing up the Mitutoyo calipers, test the function to be sure that it is working properly. Once satisfied with the performance, proceed to reassemble.

• Caliper Replacement

  If the Mitutoyo caliper is beyond repair, then it is time to replace it. When replacing, make sure to get a suitable caliper that matches the old one.

• Dispose of Old Parts Responsibly

  If the caliper was disassembled, make sure to dispose of the old parts according to local regulations. Don't throw them in the regular trash.

• Check for Updates

  After replacing or repairing the Mitutoyo calipers, check for any software updates. Some electronic calipers may need periodic updates for optimal performance.

• Record Calibration

  Keep a record of the calibration and maintenance activities. This will help to track the history of the instrument and ensure it is always in good condition.

Q and A

Q1: How do I take care of Mitutoyo Calipers?

A1: To take care of Mitutoyo calipers, follow these guidelines: clean them regularly after each use, store them in their protective cases or designated storage locations, avoid exposure to extreme temperatures and humidity, handle them with care, and follow the manufacturer's maintenance instructions.

Q2: Can a caliper be repaired?

A2: Yes, a caliper can be repaired. However, the feasibility and effectiveness of the caliper repair Mitutoyo will depend on several factors, such as the extent of the damage, the type of caliper (mechanical or electronic), and the specific repair requirements. Mitutoyo calipers can be repaired by trained professionals.

Q3: What is the lifespan of Mitutoyo calipers?

A3: The lifespan of Mitutoyo calipers can vary depending on factors such as frequency of use, maintenance practices, and operating conditions. With proper care and maintenance, Mitutoyo calipers can provide accurate measurements for many years.

Q4: Can I measure internal dimensions with calipers?

A4: Yes, calipers can measure internal dimensions. To measure internal dimensions, open the caliper jaws, insert them into the object being measured, and adjust the jaws until they lightly contact the internal surfaces. The scale or digital display will indicate the internal dimension being measured.