Multihead computer combination weigher

Types of Multihead Computer Combination Weigher

Multihead computer combination weighers are categorised into the following types:

• Standard Multihead Weighers

  Standard multihead combination weighers are generic instruments used for weighing and dispensing food products. They feature a number of hoppers that collect the product, which is then released to achieve the required weight. These types are widely used in the food preparation industry, which makes them useful when weighing nuts, powders, and sweets. Multihead weigher machines are often used when the product is complex, and high precision is required.

• High-Speed Multihead Weighers

  As the name suggests, high-speed combination weighers are designed to improve the level of measured throughput. These machines operate with increased speed, allowing quick fill cycles and precise weight measurements without compromising the standards. Such configurations are essential in industries requiring multi-packaging efficiency, including confectionery and snacks. Increasing productivity through speed is the primary reason for choosing such equipment over standard ones.

• Vibratory Multihead Weighers

  Vibratory multihead combination weighers employ vibratory feeders that deliver the product to the hoppers. This type is appropriate for fine powders and small items that need to be weighed accurately. The vibrations can help move the product more smoothly and ensure better dosing for accurate weight. They are often used in pharmaceutical and ingredient industries because of their accuracy in the light-weight measure.

• Liquid Filling Multihead Weighers

  Liquid-filling multihead combination weighers are specially designed for products with liquid or semi-liquid textures. They integrate a weighing system with liquid dispensers that measures the product before dispensing. This reduces spillage and enhances accuracy. They are widely used in food and pharmaceutical sectors where precise liquid measurements are needed for product quality and consistency.

Industrial Applications of Multihead Computer Combination Weigher

• Food Industry

  The food industry is one of the biggest places where multihead combination weighers are used. They are used to package things like snacks, spices, and frozen food. The combination of different heads allows the precise weighing of several food items at a given time. This ensures they are packed quickly and accurately. Multihead weigher for sale is therefore used for high-speed precision in food packaging.

• Pharmaceutical Industry

  Multihead combination weighers are used in the pharmaceutical field to handle pills and tablets. The equipment provides precise weight measurement, which is very important when doing drug activities. Because the scale is so sensitive, it can weigh even the smallest things, which is important when trying to measure dabs or small containers. So, the use of multihead weighers keeps the quality and safety of any labels on the items.

• Hardware and Baggage Screening

  For the hardware industry, multi-head combination weighers help when measuring nuts, bolts, screws, and washers. The machines will accurately weigh and sort these small hardware items before they are packaged. In baggage checking, multihead weighers will help with that, as they will detect and sort any small items that are in the baggage and might be a security concern. Using the multihead weigher underlines using an accurate and speedy measure for security.

• Agricultural Industry

  The agriculture sector uses multihead combination weighers when packing seeds, grains, and dried fruits. This helps to give the right amount of each product at a given time. Using these weighers for your agriculture business means all your products will be measured accurately, and that will improve your processing efficiency and give a measure of product quality to your customers.

• Electronics Industry

  In the electronics industry, multihead combination weighers are used to weigh items like capacitors, resistors, and microchips. Accurate weighing will help manufacturers maintain product quality. The use of combination weighers in electronics manufacturing means they handle delicate items while ensuring they weigh accurately and won't affect the product's performance.

Product Features and Specifications of Multihead Computer Combination Weigher

Technical Features

• Multi-head system: The multihead combination weigher has several hoppers, which in this case are twelve to sixteen. This allows it to simultaneously collect, dispense, and accurately measure food products so they can be packaged.
• Vibration bowls: Vibrating bowls deliver the load to the measuring cup from the funnel. This ensures that the product is evenly distributed before weighing it. It works well for lightweight items such as spices.
• Load cells: Load cells are located on the measuring cups, which are used to detect the change in weight. They are also very sensitive, so the mixture is measured very accurately.
• Interface for users: There is an interface for the users, usually accompanied by touch screens and programmed keyboards. This makes it easier for the operator to set up the weigher business requirements for a particular project.
• Speed: The combination weigher can complete up to 100+ sessions within just a minute. This is wonderful because it means there will be more products packed in less time business-wise.
• Accuracy: There is a net weight deviation of only 2-5 grams from the expected value. This is important because it means that something includes a mixture of product lines in each package as needed.
• Stainless Steel Structure: The structure employed in the making of the combination weigher is entirely in stainless steel. This prevents rust and complies with rules on hygiene in the measures used for food handling.

How to Install

Multihead combination weighers must be installed properly to work well. First, set the weigher on a level, solid surface to balance it. Then, connect the power cord to an outlet with the right voltage. The next step is to link the weigher to a packaging machine if one is used. After that, adjust the settings on the touchscreen to match the product being weighed. Finally, do a test run to check that it weighs correctly before using it for big business.

How to Use

Using a multihead computer combination weigher is easy. First, load the product into the hoppers on top. Set the target weight on the touchscreen. The machine will then scoop the product and release it into the bags. It works fast and precisely to make sure each bag has the right amount. This saves time and reduces waste, making it great for packaging food or other small items in bulk.

Maintenance and Repair

Keep the combination weigher clean by washing it every day. Don't let spills build up, as this can affect how it works. Check for wear on the parts like hoppers and vibrators weekly. Make sure no product is stuck in the nozzles or hoppers. Tighten any loose bolts and oil moving parts often. Get professional help if electronic parts are bad. Switch worn-out parts quickly to stop it from packing slowly or wrong. Always follow the weigher's guide for care to keep it working well for years.

How to Choose Multihead Computer Combination Weigher

• Determine Weighing Capacity:

  Establishing how much the weigher should weigh will help to choose the correct type. Combination weighers should be chosen according to the size of the items being weighed and the maximum load for the machine. Getting the right capacity will help prevent overloading and will ensure accurate weight of products.

• Number of Heads:

  The more the number of heads in the combination weigher, the better the speed and accuracy. Multihead machines with many hoppers can dispense more products faster. Selecting one with sufficient heads for the required output will increase the rate of merchandising.

• Product Compatibility:

  Check whether certain features of the multi-head weigher can work with the product in question. Those with vibrating feeders may work well for lightweight and irregularly shaped items. However, those with liquid fillers work well for liquids and semi-liquids. Ensure the chosen weigher will not affect quality by altering the product during the weighing process.

• Industry Standards:

  All the selected weighers should meet the industry standards as required. In the food and pharmaceutical industries, hygiene is important, and a combination weigher needs to comply with rules and regulations. Choosing a weigher that is easy to clean and resistant to corroding materials will help meet these standards in the packaging.

• Budget and Return on Investment:

  Choosing a budget is very important because the multi-head combination weigher can be expensive. However, several factors guarantee successful future returns upon investments. The efficiency level of the machine and the accuracy of the dread-weight during the weighing process will increase production levels and reduce wastage.

Q&A

Q1: What industries widely use multi-head computer combination weighers?

A1: Multihead combination weighers put to good use are big in the food, pharmaceutical, hardware, agriculture, and electronics industries. They package and dose snacks and spices in the food industry while pills and tablets are handled in the pharmaceutical industry. In agriculture and hardware, they pack seeds, grains, and farm produce, whereas in hardware, they weigh nuts and bolts. They are also used for weighing small electronic components to ensure effective and accurate weighing in the process of packaging.

Q2: How do multi-head combination weighers affect packaging speed and accuracy?

A2: Multihead combination weighers use many hoppers to get the right amount of product very fast. They scoop the product several times at once, speeding up the packaging. They weigh as they go, ensuring each package has the right amount. This makes the process quick and reduces errors, which saves time and cuts costs.

Q3: Which is the primary benefit of using a high-speed multihead weigher?

A3: As the name suggests, the high-speed combination weigher improves the level measured throughput. These machines operate with increased speed, allowing quick fill cycles and precise weight measurements without compromising the standards. Such configurations are essential in industries requiring multi-packaging efficiency, including confectionery and snacks.

Q4: How often should a multihead computer combination weigher be cleaned for proper maintenance?

A4: It is recommended that the weigher should be cleaned at least every day after use, through washing and cleaning. In addition, consider cleaning the hoppers using an air compressor to get rid of any product that may be stuck in the hoppers. The moving parts, including vibrators, can be cleaned easily. However, using a soft dry cloth to clean them is advisable. The load cells should be cleaned using a soft cotton cloth. Do not use any product that may contain chemicals because they are not advisable at this stage.

Q5: What are some common products that work well with combination weighers?

A5: Multihead combination weighers work for numerous products. Some common uses include weighing food products such as chips, candies, seeds, spices, flour, and granulated sugar. Non-food uses include weighing hardware items such as nuts, bolts, and screws and measuring pharmaceutical drugs such as tablets and capsules.