Sesame seeds hulling machine for sale

Types of sesame seeds hulling machine for sale

There are different kinds of sesame seeds hulling machines for sale on the market. Some of the popular sesame hulling machine types include the following:

• Wet sesame hulling machine

  The wet sesame hulling machine uses water to soften the hull before cracking it. Operators use the wet sesame huller to process sesame seeds that will be used to extract oil. The wet hulling machine has a mixer that controls the water level. The mixer also controls the sesame seed feeding. After the hullers crack the hull, the seeds drop into a water tank. The water tank separates the hulls from the seeds because the hulls float. The wet sesame huller has a pump that recycles water to reduce waste. This type of hulled sesame seed has a higher market value because it has more oil content.

• Dry sesame hulling machine

  Operators use the dry sesame hulling machine to process oil and unprocessed sesame seeds. The dry sesame huller cracks the hulls without using water. It uses rotor and stator grinding discs to crush the sesame hulls. The discs are adjustable, so operators can customize the sesame seed processing to their preference. The dry sesame hulling machine has a seed cleaner that removes debris and unprocessed seeds before the final processing. The dry hulling machine is less messy than the wet huller because it does not use water. However, the oil content of the sesame seeds processed with this machine is lower.

• Industrial sesame hulling machine

  The industrial sesame hulling machine hulls large batches of sesame seeds in record time. It is the preferred sesame hulling machine for commercial businesses that process sesame seeds on a large scale. The industrial sesame hulling machine uses the dry and wet hulling method. It has cleaning, hulling, and grading units that process sesame seeds efficiently. The machine is constructed with stainless steel, which improves durability. An industrial sesame hulling machine can cost thousands of dollars because of its advanced features and large capacity.

Specifications and Maintenance

When looking for a sesame seed huller machine for sale, it is essential to look at the specifications to get an ideal machine

• Capacity

  The capacity of the sesame seed hulling machine is the quantity of sesame seeds it can process within a specific time frame, usually measured in kg/h. The capacity may vary depending on the machine's size, design, and power.

• Hulling Rate

  The hulling rate refers to the percentage of sesame seeds that are successfully hulled by the machine compared to the total seeds processed. This rate may vary based on the machine's design and efficiency.

• Damage rate

  The damage rate is the percentage of hulled sesame seeds that are crushed or damaged during the hulling process. A good sesame seed hulling machine should have a low damage rate to ensure maximum yield and product quality.

• Power consumption

  This is the amount of energy the sesame seed hulling machine uses in processing the seeds. It is normally measured in kilowatts per hour (kWh) and can depend on the capacity and design of the machine.

• Cleaning system

  Some sesame seed hulling machines have an integrated cleaning system that removes dirt, debris, and impurities from the seeds before hulling. This feature improves the overall quality of the hulled sesame seeds.

• Separation system

  After hulling, the sesame seeds hulling machines may have a built-in separation system that distinguishes hulled seeds from unhulled ones. This makes it easy for the operator to collect and process the hulled seeds further while returning the unhulled ones for additional hulling.

Maintenance

Maintenance for sesame seed hulling machines is important to keep them in good working conditions and ensure they produce high-quality sesame seeds. Regular maintenance helps to control operating costs by preventing unexpected breakdowns and reducing repair expenses. Operators of sesame seed machines may consider the following maintenance tips to keep their machines in great condition:

• Regular Cleaning

  Users should establish a frequent cleaning routine for their hulling machines to remove sesame seed residue, dust, and dirt. This prevents clogging and maintains optimal performance.

• Lubrication

  Regularly lubricating moving parts of the hulling machine helps to reduce friction, prevent wear, and ensure smooth operation. Operators should follow the manufacturer's guidelines regarding lubrication points and use the recommended lubricants.

• Inspection

  Users should regularly inspect the hulling machine for signs of wear, damage, or misalignment. They should check hulling blades, screens, belts, and hoses. Any issues discovered should be addressed immediately to prevent more damage and maintain efficiency.

Applications of the sesame seeds hulling machine for sale

The sesame seed hulling machine has many applications. It is not only useful for sesame seed processing plants but also beneficial for several industries that make use of sesame seeds.

• Sesame oil extraction plants:

The sesame hulling machine separates hulled sesame seeds from the unshelled ones. This process is essential for sesame oil extraction. In unrefined sesame oil, the hull may be present as it provides some nutrients, but up to 95% of the hulls should be removed for refined oil.

Therefore, oil extraction companies use hulling machines to obtain more oil efficiently. If the hulls are removed before oil extraction, the oil yield will be more, and the oil will have a longer shelf life. The sesame waste can also be processed into animal feed, making the whole process cost-effective.

Food companies use hulling machines to produce products like tahini paste, sesame butter, sesame oil, and emulsion food additives. These additives are used to make various food items like ice cream, margarine, and salad dressings.

Food companies may also look for machines that can hull sesame seeds at high capacities since they need large quantities of hulked sesame to produce their end products.

Baking companies hull sesame seeds to produce hulled sesame seeds and oil. They sell these products to baking companies that produce bread and other baked goods. The baking products use sesame oil and hulked sesame seeds to enhance the flavor and nutritional value of their products.

Baking companies may also purchase the sesame hulling machine in bulk so they can expand their product line to include sesame oil as well. Capital investment is a big consideration when purchasing such machines in bulk.

Large-scale sesame seed exporters use the sesame seed hulling machine to add value to their unprocessed sesame seeds. After processing the sesame seeds and exporting them, they can demand a higher price for their product. The sesame seed hulling machine allows exporters to meet international quality standards that require removing the sesame seed hull before export.

Animal feed companies may also be interested in hulling machines because of the by-product of the hulling process: the sesame seed hulls. Sesame seed hulls contain fiber that is useful for animals. Instead of discarding the hulls, animal feed companies can use them to make animal feed, such as pellets, to feed large livestock.

As is evident, the applications of the sesame seeds hulling machine for sale are far and wide, and several industries benefit from it. This machine increases the productivity of sesame seed industries by providing a simple means to strip the seeds of their hulls and increase their overall yield and profit margins.

How to choose sesame seeds hulling machine for sale

When choosing a sesame hulling machine, buyers' business requirements will largely determine the kind of machine they will go for. The following factors will help food business owners make an informed decision when purchasing a sesame hulling machine:

• Production Capacity: Understand the daily production volume of hulled sesame seeds that is required for the business. Determine if the machine's production capacity aligns with the desired volume. Consider the operating efficiency and speed of the machine, as well as the availability of different capacity ranges.
• Automation and Efficiency: Consider the level of automation and efficiency provided by the sesame seed hulling machine. Evaluate the features of different machines, such as automated feeding systems, self-cleaning mechanisms, and minimal manual intervention. Look for machines that offer streamlined operations and high production efficiency to reduce labor costs and improve productivity.
• Quality and Consistency: Analyze the machine's quality and consistency capabilities. Explore the factors that affect the quality of hulled sesame seeds, such as the degree of peeling, color grading, and taste preservation. Choose a machine that offers precise control over hulling parameters to maintain the desired quality and consistency of the end product. Can the machine hull sesame seeds without damaging the oil content of the seeds or their nutritional benefits?
• Space and Dimensions: Consider the available space and dimensions in the food processing facility. Determine the size and weight of the sesame hulling machine to ensure proper installation and integration into existing production lines. Evaluate the layout to optimize workflow and minimize disruptions in other processes.
• Compliance and Certification: Ensure that the sesame seed hulling machine complies with relevant food safety and quality standards. Check if it holds certifications for hygienic design, sanitation, and safety. Such compliance minimizes the risk of regulatory issues, protecting business reputation and customer trust.
• Supplier Support: The buyer may need to look for machine suppliers that offer technical support, spare parts availability, and repair services. Consider the supplier's reputation, customer reviews, and service network to ensure timely assistance and maintenance support when needed.

Q&A

Q1: Which method is mainly used to hull sesame seeds?

A1: The most common method to hull sesame seeds is using a sesame seed hulling machine. This machine mimics the traditional method of hulling seeds by grinding them between two stones. Modern hulling machines use different methods, such as water or air currents, to separate the hulls from the seeds.

Q2: How much sesame seed is export-related to hulling machines?

A2: The worldwide sesame seeds market is valued at $12.1 billion, with a steady growth trajectory. Unhusked seeds account for nearly 91% of the market share. The smart money will invest in hulling machines to exploit the burgeoning unhusked seeds market.

Q3: What type of sesame seeds can be hulled with hulling machines?

A3: Both white and yellow sesame seeds can be hulled with hulling machines. Unhusked white sesame seeds have a yellow color that turns white after hulking. These seeds are used in baked goods and oil production. Black sesame seeds, which remain unhulled, are used for coloration in specialty foods.

Q4: Do sesame-seeding hulling machines damage the seeds?

A4: Professional-grade sesame seed hulling machines are designed to hull seeds gently. They separate the hulls from the seeds without causing damage or rupturing the seeds, which could negatively affect the oil content and extraction. Proper machine operation and maintenance can prevent damage to hulling seeds.

Q5: How much production does the sesame seed hulling market have?

A5: According to market statistics, approximately 38 million metric tons of sesame seeds are produced annually, with the leading producers being China, India, and Sudan. These geographies account for 80% of the market share. The majority of sesame seeds are exported for oil extraction and consumption in the hulling market.