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A flow wrapper machine is an automated packaging machine that wraps flowable products or irregularly shaped items in a continuous flow of packaging material. Various types of flow wrappers are available to meet different packaging needs and production requirements.
Specifications of flow wrappers may vary depending on the model and manufacturer. Generally, the flow wrappers have the following specifications corresponding to the packaging needs.
Pouch Width
The pouch width refers to the maximum width of the wrapping pouch that can be produced by the flow wrapper. It is usually expressed in millimeters and is able to accommodate the width of the packaged item.
Pouch Length
The pouch length is the maximum length of the wrapping pouch that the flow wrapper can produce, which is usually expressed in millimeters. It is able to accommodate the height of the packaged item.
Pouch Depth
The pouch depth refers to the maximum depth of the wrapping pouch that can be produced by the flow wrapper, usually expressed in millimeters. It is able to accommodate the thickness of the packaged item.
Packaging speed
The packaging speed refers to the maximum packaging speed at which the flow wrapper can operate, usually expressed in packages per minute. Packaging speed can affect production efficiency and line matching capabilities.
Punching/Notching
The punching or notching function allows the flow wrapper to create holes or notches in the packaging for specific requirements, such as providing drainage or viewing holes.
Some general maintenance tips are provided below for the longevity and stable use of the wrapper machine.
Regular Cleaning
It is important to keep the machine surface and parts clean to prevent dirt and residues from accumulating on the flow wrapper packaging machine, which can lead to malfunctions and affect product quality.
Lubrication
Regular lubrication of moving parts and bearings can prevent excessive wear and tear and ensure smooth operation.
Inspection of Parts
Regularly inspect the parts like belts, blades, and bearings to see if there is any abnormality such as wear, damage, or looseness and repair or replace them in time as needed.
Dust and Water Protection
Avoid allowing dust and water to enter the flow wrapping machine by covering or sealing the parts not to be used to protect the components and circuitry from damage.
Pay Attention to Operating Procedures
Follow the manufacturer's prescribed maintenance procedures and operating methods as flow wrappers may have specific maintenance requirements and operating instructions for different models.
Goldsen flow wrapper machines are useful for several industries with diverse product lines. Here are some common application areas for these machines:
Food Manufacturing
The primary application area for flow wrappers is in the food manufacturing industry. The machine efficiently packages food items, including baked goods, fresh produce, meat products, and snacks. Wrapping preserves the product's freshness, flavor, and shelf life. It also minimizes contamination and increases the hygienic quality of food items.
Pharmaceutical and Medical
Flow wrapping machines create secure and tamper-proof packages for pharmaceutical products like pills, tablets, and medical devices. The packages meet international quality regulation standards. They enhance product safety and ensure compliance with industry standards. Goldsen flow wrappers with quality-checking devices can package dosages and medicinal substances with precision and accuracy.
Home and Personal Care
Flow wrapping machines package home and personal care products such as wet wipes, tissues, and feminine hygiene products. The flow-wrapped packages improve product storage and transport. They also increase convenience for end-users.
Consumer Electronics
In the consumer electronics industry, flow wrapper machines are used to package electronic components and accessories. These include wires, connectors, and circuit boards. The flow-wrapped packages offer protection from dust, moisture, and static electricity.
Toys and Sporting Goods
Goldsen flow wrappers secure and display toys and sporting goods, including action figures, puzzle pieces, and play accessories. The flow-wrapped packages deter shoplifters and are environmentally friendly. They also enhance shelf attraction for retailers.
Industrial Parts and Hardware
An unmodified or unwarranted Goldsen flow wrapper can effectively package various industrial parts and hardware components. These include machine parts, fasteners, and plumbing supplies. Flow wrappers improve packaging consistency and reduce packaging labor. They also increase the efficiency of automated packaging lines.
Choosing a flow wrapper requires careful consideration of several features to ensure it meets particular needs. Assume the primary purpose is to wrap food items. In that case, it's crucial to prioritize machines made from sanitary-stainless-steel construction with food-grade materials and environmentally-friendly packaging. Such materials enable cleaning and prevent contamination, prolonging both the product's and the machine's life.
Consider whether the flow wrapper can handle various shapes and sizes to meet different customers' needs. Additionally, the types and thicknesses of packaging materials compatible with the machine are important to consider. Packaging flexibility helps businesses adapt quickly to market changes. Investigate whether the flow wrapper has an adjustable film gearing system that can handle films of different materials and thicknesses. The presence of interchangeable change parts and film guides also facilitate easy adjustments.
Like human operators, flow wrappers have limitations. Therefore, it is essential to determine the maximum wrapping speed the machine can achieve in wraps per minute. Though faster speeds may be appealing, they often come at a higher cost. Choose a speed that matches production line requirements, taking into account the balance with other machines in the production line and the handling capacity of labor at the unpacking end.
In case the production volume is small but the goal is to increase efficiency and reduce the need for manual labor, it's necessary to examine whether the flow wrapper has features that improve automation and reduce the need for manual operation. These include automated product feeding systems, counting systems, and drop-in hoppers for bulk feeding. Consider whether the flow wrapper has easy access points for cleaning and maintenance and whether it requires specialized skills or tools for maintenance. The flow wrapper operating system should have a user-friendly interface that allows easy access and quick adjustments to production settings.
Lastly, after selecting the ideal flow wrapper, it's wise to invest in a solid after-sale support system. Equipment breakdown can significantly impact production lines, so choosing a supplier with exceptional after-sale support and readily available spare parts is beneficial.
Q1: Does the flow wrapper affect the shelf life of the product being wrapped?
A1: Flow wrapping helps to preserve the product's freshness and extend its shelf life. The flow wrap acts as a barrier to oxygen, moisture, and UV light, which helps prevent spoilage. Additionally, some flow wrap materials are designed to keep products from getting stale and maintaining their quality.
Q2: Can flow wrappers be used for odd-shaped items?
A2: Indeed, it is possible to flow wrap irregular-shaped products. Packaging machines are available that can accommodate strange shapes. However, when packing oddly-shaped products, it may be necessary to utilize a pre-made flow wrap or custom-made flow wrap.
Q3: Is it possible to automate the flow wrapping process?
A3: Automation of the flow wrapping procedure is possible and is frequently done in industrial settings where large-volume packing is required. Automation can make the process faster and more efficient, which is excellent for factories that need to pack a lot of products quickly.
Q4: Can people flow wrap their food at home?
A4: It is possible to flow wrap food for people, but flow wrapping equipment is expensive, and most people would not have it at home. Simple wrapping and packaging methods are better for home use.