Small agitator machine

Types of small agitator machines

There are several versions of the small agitator machine. The following list highlights some popular types of small agitator machines.

• Small lab agitator machine

  The small lab agitator machine blends low-volume samples. It has a motor that takes different drives, such as direct, air, or magnetic drives. The device speed and power are adjusted to meet various stirring needs. This machine is often found in research centers and universities.

• Portable small agitator machine

  The portable agitator machine has a compact design for easy carrying. It is usually battery-powered with a durable construct for long-term use. This mobile device fits well when mixing ingredients on-site or at remote locations.

• Small magnetic agitator machine

  The function of the small magnetic agitator machine is to stir liquids using magnetic forces. It has a magnet driver that rotates a stirrer magnet in the liquid. This machine provides non-contact stirring with low shear or minimal exposure to the liquid. It is usually used in labs or medical applications.

• Small air agitator machine

  The small air agitator device uses compressed air to stir or mix liquids. Air motors cause the mixing paddle to rotate. This motor works well in flammable liquids since it has no electrical parts. The small air agitator machine offers reliable stirring under harsh operating conditions.

• Small diesel agitator machine

  The diesel agitator device has a strong motor to stir viscous materials. Its sturdy build quality allows the stirring of tough materials in the construction and mining industries. This machine is powered by a diesel engine, which makes it suitable for heavy-duty applications.

Specifications and maintenance of small agitator machines

Small agitator machines have multiple specifications based on the application, industry, and model. Some basic specifications are as follows:

• Mixing capacity: The volume of liquids the small agitator machine can handle will vary in different models. For instance, a small agitator for milk may have a mixing capacity of 300 liters to 500 liters per hour.
• Power: The power of small agitator machines is measured in watts or horsepower. This power influences the speed and effectiveness of mixing liquids. Usually, small agitator machines have power less than 5HP. For example, a small agitator for paint will have 2HP.
• Material: The mixing blades are manufactured using various materials, such as stainless steel, carbon steel, or alloy steel, to resist corrosion, abrasion, or extreme temperatures. The choice of material depends on the specific mixing requirements and the characteristics of the liquid being mixed.
• Speed: The speed of small agitators is measured in revolutions per minute (RPM). The speed can impact the level of mixing and shear force produced. Some machines have adjustable speeds that allow operators to modify mixing depending on the type of fluid.
• Power supply: The small agitator machine's power supply may be single-phase, three-phase, or DC.

Buyers should know that small agitator machines need regular maintenance to continue functioning well and achieve their ideal mixing results. Here are some basic maintenance tips:

• Clean the small agitator mixer machine regularly to avoid any residue buildup after usage. Thorough cleaning will ensure hygiene and prevent cross-contamination. Use warm water and a detergent solution to clean removable parts.
• Check power supply and connections periodically to ensure safety and good machine performance. Handle the inspection or maintenance process after power disconnection.
• Lubricate movable joints and parts of small agitator machines with lubricant oil. Lubrication reduces wear and tear and prolongs the machine's life.
• Store the agitator in a dry atmosphere and away from direct sunlight or heat source when not in use.

Industries that small agitator machines can apply

Mixing is the key process that small agitator devices carry out to make the desired homogeneous mixture of liquids. Numerous industries utilize liquids in large volumes. Thus, small agitator devices find use in these industries.

• Food Industry: Liquids in the food industry include fruit concentrates, milk, syrups, sugar, juices, and other edible liquids. An agitator mixes juices to make a homogeneous mixture to achieve consumable quality and avoid repeating any complaints concerning food and beverage quality. It ensures that all liquids have an unvarying quality before packaging.
• Chemical Industry: Cosmetics, paints, petrochemicals, pesticides, dye stuff, etc., are some chemical products that come in a liquid state. An agitator ensures that all chemicals are thoroughly mixed for consistent quality throughout low-viscosity and high-viscosity liquids. The end products will have the required properties if all raw materials are well combined.
• Water Treatment: Small agitator machines help treat effluent and drinking water with chemicals. Small agitator machines can homogeneously mix very small and large chemicals when feeding them. Further, when sterilizing drinking water with chlorine or any other chemical, continuous mixing is required for consistent quality.
• Pharmaceutical And Hospital Industry: Liquid medicines and syrups are the main products that come in a liquid form in the pharmaceutical and hospital industries. An agitator machine is essential for mixing raw materials uniformly, ensuring the end product is suitable and beneficial. Moreover, hospitals use disinfectant liquids. An agitator is used to ensure chemicals are uniformly mixed when feeding them in small quantities.
• Power Generation: Nuclear power plants use small agitator machines to keep the coolant homogeneous. Without continuous mixing, there could be local overheating.
• Construction: Cement is among the main liquid chemicals to be agitated, which small agitator machines can mix. It will have an even mixture of solid materials if cement is mixed uniformly.
• Fuel Storage: Small agitator machines help homogenize and store diesel fuel biofuel when biofuel is used. It should be a uniform mixture of fuel.
• Marine: Marine vessel bilge treatment is one application in which small agitator machines mix uni-treats to achieve a uniform mixture. If uniform mixing is not done, there could be local over-treatment and environmental concerns.

How to choose small agitator machines

Both food and industrial small agitator machines have distinct features to fulfill their intended purpose. Here's how to separate them and choose each type.

• Industrial small agitator machines

Focus on the product specifications. Check the product's mixing capacity, motor power, mixing torque, speed range, and dimensions. Comparing the specs will help determine which product is suitable for business use. The small mixing capacity agitator work is great for small businesses. Higher motor power and torque can handle thicker liquids. Larger dimensions are perfect for expansive containers.

Check the mixing speed range. Some products have adjustable speeds for various fluid viscosities. A speed of 50-500 rpm works for thin fluids, but high-viscosity liquids need 120-540 rpm or more. Choose an agitator with motor power that suits the fluid's thickness. Examine the mixing blades too. Blades with complex shapes increase the mixing torque, which is better for thicker liquids.

Consider the construction material. Stainless steel or alloy products prevent corrosion and can last longer. Warranty/Guarantee terms are important. Products with more extended warranty are better because they protect against defects in material or workmanship.

• Food-grade small agitator machines

Food safety is the primary concern when choosing a food mixer. Check if it meets food health standards. Look for features that ensure food safety. This agitator has a distinct food-safe design. The mixing blades do not trap food, so there is no bacterial build-up. It also has smooth surfaces that make cleaning easy.

The motor power of food agitators ranges from 200-800 watts, and speeds can reach 100-550 rpm. Choose a food mixer with sufficient power and speed for the viscosity of the liquid. For thicker liquids, pick an agitator with more power and torque. Small food agitator machines are made from food-grade stainless steel and some plastic parts. If more durability is required, an alloy material can be suitable.

Cleanability is essential for food safety. Check for removable parts and tools for cleaning hard-to-reach places. The mixing base is easy to detach, and the tool kit helps users clean and sanitize the product.

Small agitator machine Q&A

Q1: What is the difference between an agitator and a mixer in a machine?

A1: An agitator is a specific device used to flow and circulate liquids by varying the velocity of the stream, while a mixer combines two or more substances to form a homogeneous mixture irrespective of whether the ingredients are in solid, liquid, or gas form.

Q2: What are the advantages of using an agitator in a process?

A2: Agitators increase heat transfer rates during operations, improve mass transfer and mixing efficiency, reduce the time taken to achieve a homogeneous mixture, and make sedimentation and separation of solids easier.

Q3: How does the size of an agitator affect its performance?

A3: In general, small agitator machines show better mixing efficiency, increase the strength of processed materials, and reduce energy consumption compared to large-sized agitators. However, large-scale production requires large sizes.

Q4: What materials are used to make the agitator blades?

A4: The blades are usually made of stainless steel or carbon steel. However, stainless steel is preferable for mixing corrosive and chemical substances.