Small flow wrap machine

Types of small flow wrap machines

A small flow wrap machine is a device that helps to wrap products in flow horizontal packaging. There are usually two types of a flow wrap machine-small and large. The small flow wrap machine is ideal for companies with low production rates but can still offer significant benefits to different industries that require wrapping products in flow horizontal packaging.

Types of small flow wrap machines:

• Arthur 1550-Flow wrap machine with an intermittent motion that is handy for wrapping food items such as cakes, cookies, sandwiches, and vegetables. The machine's wrapping width is154mm/1055mm, and its max bag length is550mm. This machine has many features, with the most notable one being the multiple functions of packaging.
• Arthur 4040-This Auto flow machine with an easy-to-use interface comes with a pre-made bag system that's best suited for packaging larger quantities of products. The packaging width is 350/1000mm, and the max bag length is 600mm; it also comes with a product insertion system and is often seen in the hardware packaging industry.
• FM-400-This small Automatic flow wrap machine is a smaller-size vertical wrapper that can be packaged multilayers, and films are used to make the bags. The machine has a more compact size but can still be used with a conveyor to increase production. It is ideal for all kinds of solid products and snacks, such as nuts, popcorn, etc., and its packaging width is 200mm, and the max bag length is 500mm.
• NFM460- This machine comes with an easy-to-use digital counter and a speed control feature to adjust the product feeding speed. It has a product-specific alignment and feeding system that can be made to accommodate different types of products. Its packaging width is 360Mm, and the max bag length is 350Mm.

Specification and Maintenance

A small flow wrap machine comes with several features and specifications designed to enhance product wrapping performance. Here are some key specifications and details about their maintenance requirements:

• Wrapping Speed:

  Small flow wrap machines have a variable wrapping speed of 40 to 300 packs per minute, depending on the model. The speed may also vary depending on product characteristics and size. A wrapping speed that matches the conveyor speed is preferable to achieve efficient automation and maintain consistent wrap quality.

• Film Width:

  The typical film width for a small flow wrap machine is between 16 and 24 inches. The machine can accommodate several film types, such as polypropylene, BOPP, and polyester, depending on the packaging requirements and product specifications.

• Machine Dimensions:

  Normally, the flow wrap machines have dimensions of 73 by 31 by 52 inches. Those dimensions make the machine compact enough to occupy around 31 square feet of floor space. The machine will easily fit into most production lines and manufacturing facilities.

• Power and Voltage:

  A small flow wrap machine uses single-phase power with the voltage ranging from 110 to 220 volts. Additionally, the machine has a power consumption of 1.5 kilowatts that allows for efficient operation and seamless automation in packaging processes.

• Film Thickness:

  A small flow wrap machine is compatible with films that have a thickness ranging from 15 to 30 microns. The machine can package products using different types of films that meet specific product requirements.

• Wrap Type:

  The typical wrap types are clear polypropylene or a single back sealed opaque wrap. Depending on the product features and branding requirements, buyers can choose from various wrap styles.

• Troubleshooting:

  The user manual for the small flow wrap machine has detailed troubleshooting steps for common issues like film jams, misaligned film, error codes, and abnormal noises. Following the guidance can help avoid damaging the machine while ensuring safe and effective operation.

• Regular Cleaning:

  Routine cleaning of the flow wrap machine with a soft, damp cloth is required to eliminate debris or packing residue. The maintenance personnel also need to ensure the film paths and sealing jaws are free from film residue or debris to avoid wrap imperfections or equipment malfunction.

Uses of small flow wrap machines

The small flow wrap machine suits various industries. It is increasingly used in the food production sector. Bakery owners and other related food producers use it to pack snacks, pastries, and cookies. The machine helps them to extend shelf life and preserve the food's freshness.

Pharmaceutical companies use large versions of automatic flow wrap machines to pack pills, tablets, and medical devices. The machines help these companies ensure proper product identification, tamper resistance, and ease of use for consumers.

This wrap machine is also used by cosmetic manufacturers to package items like lipsticks, foundations, and creams. With flow wrap machines, these products can be securely sealed and protected. They also have attractive packaging that enhances product branding.

Some versions of the flow wrap machines are used at home. Home cooks and food enthusiasts use them to package homemade treats, such as sandwiches, burritos, and felafel for storage or for sale. The machine allows them to create professional-looking packages for fundraising events, markets, or donations.

How to Choose Small Flow Wrap Machines

• Required Packaging Speed:

  The packaging speed of a flow wrap machine varies from model to model. Generally, it ranges from 40 to 300 packs per minute. The ideal machine should meet the packaging speed necessary for smooth production flow. Packaging speed can be affected by some factors, such as packaging material, product shape and size, machine adjustments, and operator skill. When selecting a flow wrap machine, it is important to consider those factors. A simple rule is that irregular-shaped products need more time to adjust the machine and a faster packaging speed.

• Flexibility and Product Changeover:

  A small flow wrap machine's flexibility depends on its ability to accommodate various products and packaging configurations. These modifications often require changes to film tracks, custom tooling, and sometimes adjustments to the machine's program or settings.

  Another important characteristic related to the flexibility of the machine is the changeover time. Quick changeover systems aid fast product change and reduce downtime. It allows businesses to respond rapidly to market demands and introduce new products with minimal lead time.

• Available Floor Space:

  A flow wrap machine's size is directly related to the floor space one has. The good news is that there are small and compact flow wrap machines to meet the needs of those with limited floor space. These are still efficient and offer many of the same features and benefits as larger models. What's more, their flexibility allows them to package various products with minimum waste.

• Human-Machine Interface( HMI):

  The way a machine and operator interact is essential to packaging production. Small flow wrap machines come with HMI in different sizes and features. Depending on one's packaging line, it is necessary to determine the user interface controlling and managing the machine. Then, select an HMI that is easy to use and suitably meets staff training requirements. Considering those factors will enhance workflow and ensure a smooth packaging process.

Q&A

Q1 Do flow wrap machines work faster than manual packing methods?

A1 Yes,Small flow wrap machines are designed to increase packing speed compared to manual wrapping. They can often pack between 30 and 200 pieces per minute depending on the machine.

Q2 Can a small flow wrap machine accommodate different product shapes and sizes?

A2 Yes,adjustable components like width change parts,film rollers,feeding conveyors,and programmable settings allow the machine to wrap various sizes and shapes.

Q3 Is operator training required for small flow wrap machines?

A3 Yes,small machine operators may require some training to ensure they can safely and properly wrap products with the machine.

Q4 Can a small flow wrap machine be used with any type of wrapping paper or film?

A4 Not every type. The wrapping material should be able to flows,fit,and process the wrapped product appropriately. It should also be compatible with the machine.

Q5 Are small flow wrap machines economical?

A5 Yes,they are cost-effective for businesses that require high-volume packaging and can reduce labor costs and packaging material.