Sortex machine

Types of Sortex Machines

• Pneumatic Sortex Machine: A Pneumatic Sortex machine performs the sorting operation through airflow and gravity, which is usually created by a Vibrating Feeder. Such machines are especially useful in separating lighter undesirable materials, like dust, husk, or sand, from agricultural products. Corn, for example, may contain a small number of lighter yellow or white grains that should be eliminated before sale. The implementation of a legume pneumatic Sortex machine can improve product quality and marketability while ensuring consumer safety.
• Optical Sortex Machine: Optical Sortex machines utilize light and cameras to classify objects based on color, shape, and size. They are prevalent in food processing industries for sorting fruits, vegetables, grains, and nuts. For instance, an optical Sortex machine can efficiently separate rotten or discolored tomatoes from ripe and healthy ones. The technology's precision minimizes manual sorting efforts, optimizes production lines, and ensures only quality products reach consumers.
• Mechanical Sortex Machine: Mechanical Sortex machines rely on mechanical parts, like moving belts and screens, to separate materials. They can include vibrating screens, conveyor belts, and sieves to distinguish items based on size and other physical characteristics. Although mechanical Sortex machines are still in use today, other types of machines may offer more accuracy and efficiency.
• Vacuum Sortex Machine: The function of a vacuum sortex machine is based on negative pressure and sorting through pipelines. This machine is useful for separating foreign contaminants like stones, glass, and metal fragments from agricultural products. For example, rice processing facilities employ vacuum sortex machines to remove undesirable materials, therefore reducing the risk of consumer injury and ensuring product purity.

Many grain sortex machines are available for various kinds of grains. There are also coffee sortex machines to meet the requirements of the coffee bean industry specifically.

Specifications and Maintenance of a Sortex Machine

Specifications

• Capacity:

  The amount of product a sortex machine can process in a given time is called its capacity. It is often shown in tons or kilograms per hour. The typical capacity for a sorts machine is 0.5 to 5 tons per hour, according to the model and size.

• Sorting accuracy:

  The ability of a sortex machine to accurately sort commodities according to their quality, size, or other parameters is known as its precision. The sortex machine's sorting accuracy is vital to increasing final goods and customer satisfaction. A sortex machine's typical sorting accuracy can reach 95 to 99%.

• Product types:

  The varieties of food the sortex machine can process. It applies to various food items, including rice, wheat, beans, legumes, grains, etc. Some models can even handle non-food items like plastic pellets, seeds, and cobalt lithium particles.

• Light source and sensor technology:

  Various types of illumination utilized in sortex machines, such as RGB (red, green, blue) color cameras or near-infrared (NIR) sensors, are included in this category. The kind of sensor technology determines the machine's ability to distinguish between different sorts of commodities.

• Weight and dimensions:

  The overall weight and size of the sortex machine affect its ability to be fitted into processing facilities and manufacturing lines. A standard sortex machine's dimensions might range from 1.5 to 3 meters in length and from 1 to 2 meters in width, while its weight could be anywhere between 1 and 5 tonnes.

Maintenance

• Regular cleaning:

  Clean the machine's outside with a moist cloth or brush. Clean the dust, dirt, and residues in the sortex machine with a blowpipe or a vacuum cleaner.

• Lubrication maintenance:

  Regularly lubricate the moving parts, such as motors, chains, gears, etc., with lubricating oil or lubricating grease to keep them operating smoothly.

• Replace wearing parts:

  Wearing components, such as belts, emery roller, dump valves, etc., need to be checked and replaced periodically to ensure the machine operates stably and sorting accurately.

• Electrical system inspection:

  Check the connection, insulation, and switch of the sortex machine's electrical components. Ensure the circuits are stable and the controls function properly.

• Overall inspection:

  Check all parts and systems of the Sortex machine at regular intervals. This includes adjusting the machine's appropriate tightness, replacing the damaged parts, and ensuring the sorting accuracy and efficiency by inspecting its parameters.

Uses of the Sortex Machine

Sortex machines are widely used, with some applications highlighted below.

• Grain Sorting:

Grain industries use the Sortex machine to sort out various grains according to its quality. For example, it could remove discolored or immature kernel rice, beans, wheat flour, and other grains. It could also eliminate foreign materials like glass and plastic, increasing consumer safety and product quality.

• Nuts and Pulses Sorting:

In the nut and pulses industry, a Sortex machine is used to grade various nuts, like peanuts, cashew nuts, etc. It also sorts lentils, chickpeas, and beans based on size, color, and shape. The Sortex machine enhances the product's visual appeal and customer satisfaction by ensuring uniformity.

• Seed Sorting:

Seed production and agricultural industries use the Sortex machine to sort out seeds based on color and quality. It includes undesirable seeds, like weed seeds and other foreign organisms. It could also include damaged seeds, enhancing the purity and quality of the sorted seeds.

• Plastic Sorting:

Sortex machines are used in recycling facilities to separate different types of plastic based on their color. They can also target specific plastic contaminants like PVC pipes or labels. The sorted plastic is then recycled appropriately.

• Optical Sorting in Astronomy:

Optical sorting technology sorts astronomical data. For example, it could sort star light and other celestial bodies captured by observatories and space telescopes. These plates are then cataloged and analyzed by astrophysicists and astronomers.

• Other Industrial Applications:

The Sortex machine is utilized in many diverse sectors, including the textile industry, plastic production and the recycling sector, to mention but a few. It could sort out and eliminate colored fibers, contaminants and impurities. The unwanted materials will be ejected from the sorting stream, leaving the desired product behind.

How to choose a Sortex machine

A Sortex machine comes in various kinds and specifications. Many factors influence whether a particular machine will fit a given purpose or application. Some important features are listed below to make the most intelligent machine choice.

• Rice sorter capacity and supply ability

  The capacity it can process in a given time is essential for industrial applications. Buyers will typically have a certain supply ability in mind. Choose a machine with the capacity to meet sorting needs without slowing production lines or causing bottlenecks.

• Grain sorter machine types

  It is crucial to choose the right type of machine based on what it needs to sort. Visual sorting machines work well for many kinds of grains. However, different machines will suit specific grains better.

• Feeding mechanism

  Consider how the machine will feed the grains or rice to be sorted. Will it be by belts, vibrating trays, or some other method? Choose the feeding method that will allow for smooth integration with existing processing lines and feed the sorter at a rate it can handle.

• Levels of sorting accuracy

  Different machines have various levels of sorting accuracy. Knowing what type of inaccurate sorted grains will impact production or final product quality will help buyers choose a more suitable machine. An excessively accurate machine may increase operating costs without improving outcomes.

• The energy-saving function

  It's usually a smart idea to pick machines that conserve energy. They help cut the cost of electricity necessary for production. Energy-saving machines also reduce operating expenses and contribute to environmental sustainability.

• Machine durability and after-sales service

  Considering a machine's long-term viability helps prevent repeat buying. Fortunately, early choices, like a Sortex rice machine's durable construction, can make a huge difference. Machines that suffer early breakdowns will necessitate further investments in Sortex machines and repair expenditures. The investment in a sturdy machine that works well and has reliable after-sales support will produce higher returns.

Q&A

Q: Is it worth investing in a used kind of sorts machine for rice?

A: Yes, a used sortex machine for sale is worth the investment if the price is within the budget. Many second-hand options can still perform excellently.

Q: Does a modern rice kind of sorts machine have a feeder automation?

A: Yes, many modern designs have automated feeders. They make the work faster and reduce manual input.

Q: How does a sortex machine increase the value of a product?

A: By removing unwanted materials and enhancing the purity and quality of the end product,Sortex machines add refinement to grains, elevating their market value.

Q: Can a sortex machine be integrated into an existing production line?

A:A modern sortex machine comes with simple integration features. It can fit into many production lines with sorting machines, conveyors, and boiler systems.

Q: What are the latest advancements in sortex machine technology?

A: Latest innovations include AI-driven sorting algorithms for precise sorting, faster processing speeds to enhance throughput, and automated feeder systems for continuous operation.