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Soya nuggets have gained popularity due to the increasing demand for protein-rich foods. The nugget-making machine is helpful in producing soya nuggets on a mass scale. Several soya nugget making machines are available for industrial purposes.
Extruder machine
Typically, soya nugget making machines use extruder machines to create textured vegetable protein (TVP) or soy protein nuggets through a high-temperature and high-pressure cooking process. This wild soya nugget-making process can also create various shapes and sizes. The manufactured nuggets need to be dried afterward. An extruder machine comprises a feeding device, a screw, a cylinder, a heating device, a die, and a cutting device.
Drum dryer machine
Drum dryer machines help to dry soya nuggets. They also dry various products in the food industry by using two rotating drums. When the drums are rotated, the products go up and down on the drum's surface. The giving heat and pressure dry the products. The dryer machines are helpful after the soya nuggets have been cooked. Sometimes, drum dryer machines can also be a part of a soya nugget making machine.
Deep fryer machines
Deep fryer machines fry soya nuggets. They fry nuggets either continuously or in batch settings. The machines can maintain the frying temperature, ensuring that the products cooked are of good quality. When soya nuggets are placed in deep fryer machines, the outer parts of the nuggets instantaneously boil, and a layer of skin forms that prevents the inner parts of the nuggets from boiling out. It is significant because the soya nuggets need to remain intact. Deep fryer machines have oil tanks, conveyor belts, temperature control systems, and many more parts that ensure the frying process is efficient. Some deep fryer machines also have the feature of being able to be immersed entirely into the oil, frying things like fish and soy nuggets that need to fry well to be consumable.
Rotary drying machines
Rotary drying machines are helpful when drying food products, one being soya nuggets. They dry out the moisture of the nuggets by exposing them to hot air. The nuggets are then moved through a rotating drum. As mentioned before, some drying machines are a part of a soya nugget-making machine. Generally, a rotary nugget-making machine can create various shapes, such as round, square, and rectangular. The drying process is important because unlike traditional soy products that require boiling, soya nuggets are prepared by drying and dehydrating them.
Generally, a soya nugget-making machine can create various shapes, such as round, square, and rectangular. The drying process is important because, unlike traditional soy products that require boiling, soya nuggets are prepared by drying and dehydrating them.
These specifications are relevant to machines with 100 kg capacity. Other capacities up to 5,000 kg are available. The specs will differ depending on the factory line's capacity.
Power Supply
Usually, soya nugget machine making machines work with a three-phase 415-volt 50 Hz power. Using this voltage means that machines with a higher capacity do not use too much power. It is sufficient for performing the tasks needed. It is possible to have single-phase power for smaller nugget machines.
Overall Dimension
The overall dimension of the soya nugget machine varies according to what is meant by a machine. The dimension of a complete line is around 10,000 mm. For individual machines, the length can vary from 3,000 to 4,200 mm. The height of the machine is about 3,200 mm, and its width is about 1,100 mm.
Main Body
The main body of machines is usually stainless steel 304. Some parts use stainless steel 201, which has lower corrosion resistance. It is essential to note where each type of material is used.
Production Capacity
Machines can produce from 100 kg to 5,000 kg of soya nuggets per hour, depending on the production line's conveyor belts and advanced technology, such as the soya nugget forming machine. With more conveyors and automation, machines can produce a greater number of nuggets hourly. Generally, extrusion machines can produce anywhere from 60–100 kg/hour to 500–1000 kg/hour, depending on the type and capacity.
Power Consumption
This machine's power varies according to its design and capacity. It is between 15 and 40 kg per hour. For machines with a higher capacity, more power is needed. One with the capacity of 3,000-5,000 kg will use about 50 kg of power.
A regular maintenance schedule for a soya nugget-making machine is essential to ensure it works well, produces higher quality soya nuggets, and lasts for a long time. Here are some vital maintenance tips:
Daily Cleaning
Operators should remove the soya nugget-making machine's parts, such as plates, cutters, and extruders, and clean them. Warm water and a mild detergent can be used for this purpose. Using the machine's cleaning tools will help maintain the machine's integrity.
Weekly Detailed Cleaning
Deep cleaning should be done carefully and weekly. It will help to reach the areas that daily cleaning will not. Removed parts should be soaked so that residue can be cleaned easily. Surfaces that are not removable should be brushed.
Lubrication
Lubricants that comply with food standards should be used to ensure zinc and other components of the machines do not corrode. Lubing the moving parts and chain drives of the machines can prolong their lives and prevent untimely breakdowns.
Periodic Inspection
Changing parts should be inspected regularly. Any wear and tear should be noted to see if repairs or replacements are needed. The alignment, tension, and lubrication of moving parts should also be checked periodically to see if they are in good condition and need any maintenance.
Vegetarian and Vegan Food Industry:
The growing demand for plant-based protein sources has motivated food companies to invest in soya nugget-making machines to efficiently create products that replicate meat texture and flavors. These machines help businesses meet the increasing requirement for tasty, nutritious, and meat-like alternatives.
Industrial Production:
Large-scale food manufacturers need soya nugget-making machines to produce significant amounts of soy nuggets to satisfy widespread market demand. By automating the production process, these machines increase productivity, lower production costs, and ensure product consistency. This enables food manufacturers to meet the requirements of commercial customers more efficiently.
Food Service Industry:
Restaurants, catering services, and snack factories can use soya nugget-making machines to produce soy nuggets as one of their own brand products. These machines allow food service providers to offer unique, value-added products that distinguish them from competitors. Additionally, the automation of production helps food service providers efficiently meet customer demand for soy nuggets in diverse settings, such as restaurants, take-out, and catering services.
School and Hospital Cafeterias:
As both institutions aim to offer healthier dietary options while also satisfying the need for mass production, the implementation of soya nugget-making machines proves beneficial. These machines not only enable the institutions to serve nutritious and protein-rich meals to their patrons but also assist in streamlining the preparation process, thereby enhancing operational efficiency.
Using soya nugget-making machines in these areas not only improves productivity and efficiency but also meets the requirement for tasty and nutritious plant-based protein products. As a result, the transition to sustainable and healthy food systems is facilitated.
Capacity:
Business buyers should start by considering the machine's capacity. It indicates the volume of soya nuggets the machine can produce per unit of time. Buyers should align the machine's capacity with their production need. They should also consider the size of their business and the demand for soya nuggets.
Automation:
Another thing to consider when choosing a soya nugget machine maker is the level of automation. Machines with high automation can help to reduce labor costs and boost production efficiency.
Quality:
Business buyers should get to know the quality of the nuggets produced by the machine. Buyer should evaluate the machine's ability to produce soya nuggets with the right texture, taste, and nutritional value. Also, they should consider machines that have the capacity to incorporate flavor and various seasonings.
Flexibility:
Business buyers should also consider the machine's flexibility. This refers to its ability to produce different types and sizes of soya nuggets to meet various customer preferences.
Energy Efficiency:
Energy-efficient machines can help to reduce operating costs and environmental impact.
Cost:
Business buyers are to take time to research and compare the nuggets-making machines. They should consider the initial purchase cost, installation expenses, and maintenance requirements. Also, it is important to look at the total cost of ownership over the machine's lifespan.
Supplier's Reputation:
Buyers should choose a reputable nugget making machine supplier. They should consider suppliers with a proven track record of providing reliable machines and excellent customer support. Buyers need to read reviews, solicit recommendations, and research various suppliers before choosing one.
Q1: Is it profitable to produce soya chunks?
A1: Yes, manufacturing soya nuggets is profitable due to their high demand in the market and growing popularity.
Q2: What is the capacity of the soya chunk-making machines?
A2: These machines have different capacities ranging from 50kg/hr to 1500 kg/hr. The appropriate one depends on the production goal.
Q3: What are the trends in soya nugget machine production?
A3: The industry is moving toward machines that are fully automated and have efficient energy utilization features. Also, innovations in texture-making technology are resulting in better quality soya chunks.
