Track conversion kit

Types of track conversion kits

A track conversion kit is a set of components that allows a wheeled vehicle to have track assembly installed as an alternative to using wheels. Such kits usually come with an instruction manual detailing how to install the parts at specific vehicle points.

Application of these kits can be simplified by classifying them into two categories based on the vehicle they target. The first category is off-road track conversion kits for ATVs or UTVs. These are designed specifically for All-Terrain Vehicles (ATVs) and Utility Task Vehicles (UTVs) which resemble small trucks used mainly in open spaces or farms. The second category targets larger, more powerful wheeled vehicles like trucks or SUVs. Conversion kits made for these include heavy-duty track assemblies that can support their weight and fitment requirements.

Regardless of the vehicle they are designed for, most track conversion kits include the following parts:

• Track assembly: Usually, a three-part segmented belt-like structure designed to evenly distribute the weight of a given vehicle over a wide surface area to minimize ground pressure.
• Mounting frame: A support structure used to hold the track assembly in place. This helps improve stability and control when maneuvering off-road terrains.
• Axle(s): These are fitted onto the vehicle's hubs to form a pivot point for the track assemblies. Some track conversion kits may have an axle with an integrated suspension system.
• Suspension system: This may come as a separate kit, but it is used to provide comfort and support the vehicle properly when off-roading. The system includes shock absorbers and springs.
• Mounting hardware: This consists of bolts, nuts, and washers used to secure the track assembly, mounting frame and axle together.

Other components that may be included in some conversion kits are alignment tools, instructions manuals and grease fittings.

Specifications and Maintenance of Track Conversion Kits

Buyers should note that the specifications of the track conversion kit will vary depending on the model and brand. However, here are some key features and their specifications.

• Fitment

  This parameter specifies what kind of vehicle the kit can be used on. It includes the make, model, and year of the vehicle. For example, a track conversion kit might be designed to fit SUVs from 2015 to 2020.

• Track Width

  This is the overall width of the track system from one outer edge to the other. Wider track kits provide better stability, but they may also have some clearance challenges. The width will be somewhere between 240 mm and 380 mm.

• Track Length

  This is the distance from the front wheel axle to the rear wheel axle. A longer track can provide better floatation and traction, especially in soft or deep snow. The length will vary from 300 mm to 1,200 mm.

• Vehicle Ground Clearance

  When a vehicle is converted to a track system, its ground clearance needs to be considered. Ideally, the undercarriage of the track system should be at least 200 mm off the ground. This is important for overcoming obstacles and avoiding damage to the kit.

• Payload Capacity

  It is the maximum weight the tracked system can carry. The capacity must be enough to handle the weight of the vehicle plus any extra load. The capacity is usually stated as a number, like 500 kg, or as a description, like 'Light Duty'.

• Drive System

  This refers to how the track is powered and driven. Some kits use friction drive wheels that press against the track. Others may use belt drives that directly connect to the vehicle's transmission. Some advanced ones have planetary gear systems with multiple speeds.

• Top Speed

  The maximum speed a track conversion kit is designed to achieve is also an important specification. Some kits for recreational snowmobiles and snowcats may have a top speed of 100 km/h. However, most track kits for off-road vehicles are designed for lower maximum speeds. This is to ensure stability and safety.

Maintenance:

• Lubrication:

  The piston rods and other moving components of the track conversion kit should be regularly greased. Doing so will improve the stability of the system while it moves along different terrains. It will also enhance its longevity.

• Tightness Inspection:

  It is suggested to routinely inspect bolt and nut tightness to make sure they are tightly secured. This could avoid potential safety hazards caused by looseness.

• Track Cleaning:

  After use, washing the track system with clean water will help to prevent the accumulation of dirt and debris. This will assist in preventing any possible damage or failure to the kit.

• Wear Inspection:

  Regular inspection of the track's wear condition is important. This is to identify any signs of damage or abrasion early. The track can be replaced if needed, so it is maintained in the best condition.

Scenarios in using track conversion kits

A track conversion kit is applicable in different industries. Here are some of them.

• Agriculture

  Farmers with large-acre farms or on rough terrain are using track conversion kits to harvest kit and plant vegetation. The conversion kits enhance traction, soil preservation, and stability. Therefore, they become useful for off-road farming, sowing, and moving farm produce.

• Construction

  Track conversion kits are popular in the construction industry. Workers install them on vehicles commonly used in building projects, such as tractors and excavators. The kits improve stability and mobility on uneven terrain.

• Mining

  Mining operators can use tracks instead of wheels on vehicles, such as haul trucks and loaders, thanks to conversion kits. They enhance the vehicle's ability to move on rugged terrain and rough roads. Also, the kits provide better traction and stability.

• Logistics and Material Handling

  In a warehouse setting with an automated material-handling system, track conversion kits can be useful. They enhance the mobility of automated guided vehicles (AGVs) or forklifts used to move heavy products.

• Off-Road Recreation

  Track conversion kits find their applications in the recreation sector. People use them to convert ATV, UTV, snowmobiles, and dirt bikes. The goal is to improve the vehicles' performance in off-road activities and snowy terrains.

• Robotics

  Robotics is another area where track conversion kits are useful. The kits are customizable to enhance the mobility of terrestrial robots and robots used in an environment with rough terrain.

How to choose track conversion kits

• Commercial needs analysis

  When choosing a kit, people should first assess their unique commercial needs. Consider the type of vehicle/tractor that will use the kit and the typical terrain conditions and track preferences. Take into account the use case, such as whether there is a need for extra equipment weight capacity or enhanced stability and mobility. A thorough needs analysis helps businesses select the most suitable track conversion kit for their specific circumstances.

• Track type comparison

  Businesses should compare different track types available, such as rubber tracks, steel tracks, or a combination of both. Evaluate the benefits and drawbacks of each track material, including durability, traction, flotation, and maintenance requirements. For example, rubber tracks may be appropriate for high-speed projects, while steel tracks excel in extreme off-road conditions. Consider the specific advantages of each track type to choose the one that best meets the business's operational needs and priorities.

• Quality and warranty

  When selecting a track conversion kit, companies should prioritize track quality and supplier warranty. Choose a supplier that offers tracks engineered for long-lasting performance and high reliability. Research track suppliers and assess their reputation, experience, and customer reviews. Ensure the selected track has an adequate warranty covering defects or premature wear. A focus on track quality and appropriate warranty provides businesses with greater confidence in their investment and protection against potential issues over time.

• Installation process

  When selecting a track conversion kit for a vehicle/tractor, it is essential to consider the installation process. Choose a kit that comes with clear instructions and appropriately manufactured components for easy, smooth installation. Some complex conversion kits may require professional assistance for proper installation. As a result, individuals must research and understand the installation requirements before making a decision to ensure a successful track conversion with minimal effort and downtime.

Track conversion kit Q&A

Q1: What is a track conversion kit?

A1: A track conversion kit consists of tracks and other parts that can be used to change different types of vehicles into ones that run on tracks.

Q2: What are the commonly used materials for track conversion kits?

A2: Materials like high-strength steel, reinforced rubber composites, lightweight alloys, and durable plastics are often used to ensure the tracks' strength, stability, and longevity.

Q3: What are the benefits of using a track conversion kit?

A3: Track conversion kits provide superior traction, stability, off-road capability, weight distribution, and adaptability.

Q4: Can all vehicles use track conversion kits?

A4: Not all. Check the manufacturer's instructions to see if the vehicle can use a track conversion kit.