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Ready to ShipA universal testing machine conducts tensile, compression, bending, and other linear tests on materials to ascertain their elasticity, yield strength, tensile strength, reduction in area, and other characteristics.
The 200-ton capacity often denotes the upper ranges of force the machine can exert on sample materials, and thus, they tend to be made of strong materials, including the following:
Typically, stainless steel comprises iron mixed with about 10% chromium, forming a protective layer against rust and corrosion. Moreover, this steel variation may include nickel, which makes it non-magnetic and aids in forming it into different shapes.
More importantly, stainless steel is often adopted in universal testing machines for its durability, strength, and resistance to corrosion and rust. In addition, these machines are regularly used in laboratories, especially in industries testing samples of materials subjected to environmental elements where corrosion could significantly affect the machine's performance.
Usually, carbon steel is steel mixed with a small percentage of carbon and other elements for strength and toughness. Often, it is a cost-effective choice for structural applications due to its strength and availability.
This type of steel can be hardened through heat treatment, which improves wear resistance. Often, this type of steel is used in components of testing machines that require the ability to withstand high stress and loads. Nonetheless, as with other materials, careful consideration is given to the application and environment, as this type of steel is prone to corrosion if not well maintained.
Usually, aluminum alloy is a combination of aluminum with other metals, like copper, magnesium, or silicon, to boost its strength and durability. The material is lightweight and corrosion-resistant, making it ideal for various structural and mechanical components.
This alloy is integral in the 200-ton universal testing machine, especially in parts where weight and strength are critical factors. This can include fixtures, frames, or]}
Usually, high-strength plastics are materials resistant to various forms of testing. These include nylons and polycarbonates. Also, plastics are lightweight, corrosion-resistant, and ideal for non-load-bearing components, electrical housings, sensors, or measurement devices. Nevertheless, plastics can be sensitive at high temperatures and under exposure to certain chemicals.
The features related to a 200-ton universal testing machine are as follows:
These are types of transducers that convert force into electrical signals. In a testing machine, load cells measure the precise amount of force applied to a test specimen. Also, they ensure accuracy and sensitivity during testing by providing real-time feedback on the load exerted. There are different types of load cells, like hydraulic, strain gauge, and many others.
These are integral parts of a universal testing machine that hold the test specimen during the experiment. Since there are various types of materials, they require specific types of grips, including the following types:
These are devices attached to the test specimen to measure the change in length during the test. Also, they help in measuring the elasticity modulus of materials by capturing minute length variations when the specimen is exposed to tensile load. Extensometers come dedicated to specific materials or testing conditions. For instance, some are designed for high-temperature environments. Others come with non-contact displacement measuring methods, like laser or video.
This element controls how fast the machine's moving parts, mainly the crosshead, apply the load to the test specimen. Also, it is vital since different materials have different tests for loading rates. Typically, the crosshead speed varies, enabling a machine to conduct diverse tests, like slow deformation for ductile materials and rapid loading for brittle substances.
A 200-ton universal testing machine is crucial in measuring material characteristics, aiding varied industries in adhering to standards, optimizing processes, and, most importantly, mitigating risks.
This machine tests indispensable material properties, such as tensile strength, compression, and elasticity limit, making it a staple in material testing labs. Its wide load application capability enables the testing of metals, polymers, and composites, which provides critical data for selecting the right materials for specific applications. The data helps manufacturers avoid using inferior materials, which may cost them money due to performance failure.
The machine is pivotal in enforcing quality control, especially when manufacturers adhere to standards like ASTM and ISO. Since it tests materials and products for discernment, deviations are easily corrected before they reach the market. Consequently, this minimizes recalls and potential legal issues and ensures that products meet safety and performance specifications.
A universal 200-ton testing machine is used extensively in R&D laboratories in various industries. It helps engineers and scientists learn how new materials and designs behave under stress. Also, this critical information can spur innovations, like leading to the development of advanced materials used in aerospace or construction that enhance performance and safety.
Usually, this machine optimizes manufacturing processes in industries like automotive, construction, and manufacturing. It helps determine the material's right settings and limits for bending and deformation, improving production efficiency. Also, it minimizes waste and ensures products meet the specified standards. Thus, manufacturers save costs and improve profitability as products are produced correctly the first time.
Usually, many industries, including construction and automotive, have safety regulations concerning material use. Also, with this testing machine, it is easy to evaluate if products adhere to safety regulations, reducing worksite hazards for end-users. Hence, equipment failure is mitigated, preventing catastrophic incidents, especially in critical applications like bridge construction or aircraft components. This machine helps ensure long-term durability and reliability of products.
When selecting a universal testing machine for their clientele, buyers must consider several strategic factors to ensure they meet their customers' variable business needs since they will stock the products in bulk. Here are some factors to stock and consider:
Buyers should first consider the industries they intend to cater to before purchasing this machine. For instance, in the automotive and aerospace industry, customers may need machines with more advanced features. These include dynamic testing capabilities, which can be used to test materials for more than just tension and compression but also for fatigue and other tests.
Again, buyers should stock machines with various crosshead widths and depending on their material and load capacity to cater to various customers. For customers in the metals and construction business, a machine with a bigger testing space and stronger materials will be ideal. Conversely, those in the plastic and textile business will need machines with smaller grips to accommodate smaller specimens.
A universal testing machine 200 ton comes with various testing speeds, from slower speeds, which are ideal for ductile materials, to faster speeds for brittle materials. Buyers should stock machines with various speeds to cater to clients in different industries. For instance, clients in the research and development business will prefer machines with variable crosshead speeds. These are because they need machines they can control depending on the material they are testing.
Buyers should consider the testing software that comes with the machine, as it is a crucial part of the control system. Buyers should stock machines with easy-to-use software for customers intending to do simple tests. Conversely, for customers intending to do complicated tests, buyers should stock machines with software that can handle complex data analysis and testing scenarios.
Usually, a universal testing machine can test a wide range of material, including metals like steel, aluminum, and titanium. Also, non-metal materials like plastics and composites and material used in the construction arena, such as concrete and masonry.
Yes, this testing machine can also be used for compression, bending, and shear tests. It is widely used in laboratories that test material properties.
Yes, a universal testing machine of 200 tons load capacity can handle both heavy and industrial materials used in structural applications such as steel beams or large concrete samples.
Ideally, universal testing machines are recommended to be used in indoor-controlled conditions. However, some are built with robust materials and can be used outdoors, and come with weather-resistant coatings that allow them to be used in field testing conditions.
The accuracy of a universal testing machine directly depends on its make and model. The accuracy of high-end laboratory-grade universal testers can be within (+/-) 1% of the applied load. Therefore, a universal testing machine's accuracy depends on several factors, such as the quality of the load cells, the feedback system, and the data capturing system.
