Used roll forming machine

Market Dynamics of Used Roll Forming Machines

Market Overview: The global market for roll forming machines, including used variants, was valued at approximately USD 744.1 million in 2023 and is projected to grow to USD 895.1 million by 2030, reflecting a compound annual growth rate (CAGR) of 2.7% during this period, according to Global Industry Analysts. The demand for used roll forming machines is particularly influenced by the rising need for cost-effective solutions in industries such as construction, automotive, and aerospace. Notably, the manual roll forming machine segment is expected to reach USD 532.8 million by 2030, while automatic machines are anticipated to grow at a slightly higher CAGR of 2.9%. The U.S. market alone was estimated at USD 202.7 million in 2023, showcasing a robust demand for both new and used machinery.

Regional Insights and Trends: The Asia-Pacific region is a key player in the roll forming machine market, significantly impacting the availability and demand for used machines. Countries like China are projected to experience a remarkable 5.2% CAGR, reaching USD 178.8 million by 2030. This growth is driven by rapid industrialization and infrastructure development, which are crucial for the metal fabrication industry. Additionally, shifts in consumer behavior reflect a growing preference for sustainability and cost-efficiency, prompting manufacturers to consider used machinery as a viable option. The increasing focus on technological innovation and automation in production processes further fuels the market, creating opportunities for suppliers and buyers on platforms like Alibaba.com to connect effectively in this evolving landscape.

Types of used roll forming machines

The used roll forming machine is available in various types, each with its unique features and capabilities.

• Cold roll forming machines

  Cold roll forming machines are commonly used and suitable for producing custom profiles from thin gauge materials. They can take coil or flat metal and form it into a desired shape or profile. One feature of cold roll forming machines is that they have multiple passes through sets of rolls. This allows for more precise control over the shape and dimensions of the final product. Also, they are often used to manufacture metal framing, channels, angles, and other structural components.

• Used CNC roll forming machines

  CNC (computerized numerical control) machines have an automated system that can control the forming process. This feature enables a high level of precision and consistency in the production of complex shapes and profiles. In addition, they often have a programmable control system that allows operators to input specific parameters and designs for the desired profile. This means that used CNC roll forming machines are more capable of creating intricate shapes with tight tolerances. They are commonly used in industries such as automotive, construction, and manufacturing.

• Used manual roll forming machines

  Manual roll forming machines are operated by hand. Operators manually adjust the rolls to achieve the desired shape and dimensions. As a result, they are more compact and less expensive options compared to other types of roll forming machines. At the same time, they require less power and are easier to maintain. These features enable manual roll forming machines to be used in small scale production or workshops where manual labor is available.

• Hot roll forming machines

  Hot roll forming machines work by heating the metal to a specific temperature and then shaping it into the desired profile using forming rolls. They are more suitable for handling thicker gauge materials or for producing larger and more complex shapes. Also, roll forming machines can be part of a larger production line, integrated with other machinery and processes to create a complete manufacturing system. For example, a roll forming line may include stamping, welding, and joining processes, as well as the installation of additional equipment such as coil lines, decurlers, shears, and stackers.

Specifications and maintenance of used roll forming machines

Specifications

• Automatic:

  Used automatic roll forming machines are usually controlled by an automatic control system. Production speed and quantity can be set through the computer, which can realize automatic operation and high-efficiency production.

• Efficiency:

  Generally, the efficiency of an automatic roll forming machine per shift can be more than 5-10 times that of manual used machines. If properly maintained, their efficiency can be better.

• Adjustment:

  Used automatic roll forming machines usually have an easy-to-use adjustment function. Operators can quickly adjust the machine's width and settings according to the material and design requirements, which is convenient for changing production lines.

• Precision:

  Although second-hand automatic roll forming machines are not as precise as new ones, their manufacturing precision can still meet general production requirements. With reasonable maintenance and adjustment, their precision can be maintained steadily.

• Power:

  The power of used automatic roll forming machines is usually measured in kilowatts (kW), and its power rating determines the machine's strength and capacity. It can handle various types and thicknesses of materials according to the power.

Maintenance

Regular maintenance of the used roll forming machinery ensures its proper operation and extends its service life. On top of this, the following tips will help keep the machine in tip-top shape:

• Ensure all parts, especially the roller and cutter, are clean and free of debris or material residues after use.
• Regularly lubricate the moving parts, gears, and chains of the machine according to the lubrication requirements and procedures provided in the equipment manual. Ensure the lubricating oil is clean and suitable for use.
• Check the electric circuit and connector of the machine periodically to ensure there is no loose or abnormal phenomenon. Wrappings should be checked to ensure they are not worn out and replaced as necessary, thus preventing circuit leakage and safety hazards.
• Pay attention to the temperature changes of the motors and bearings, to ensure that they are always within the normal range and to avoid bearing damage from overheating.
• Maintain a clean and tidy environment around the machine and avoid placing flammable items near the electric box to reduce the risk of fire.
• In case of long-term machine stoppage, proper storage and maintenance should be carried out to keep the machine in good condition for future use. For example, roll forming machines for sale that are not used during certain peak seasons can be kept in a storage facility that is clean and dry, and not subject to sunlight or dampness, thus helping to protect its integrity.

Applicable scenarios of used roll forming machines

Typically, used roll forming machines find use in large construction industries or factories that require high production and are looking to cut down on operating costs. These machines are used to produce construction components, particularly those made of metal, such as roofing sheets, that are widely exported and used. The machine works by feeding metal sheets through a series of rollers that change their shape. The forming action is also done at room temperature, which eliminates internal stresses in the metal.

Since used roll forming machines can efficiently create any length of the same profile in an automated manner, they're perfect for creating long lengths of the same construction component. On the flip side, these machines cannot be reconfigured to create a different profile. Because of this, they work best in scenarios where one consistent type of component is used in high quantities.

Another industry that extensively uses the roll forming machine is the automobile industry, particularly the car manufacturing part of it. This machine helps churn out auto body parts, door frames, brackets, roof bows, and structural parts with precision.

The sign-making industry has also benefitted from the efficiency of the roll forming machine. Metal strips are fed into the machine to create a wide variety of customized and standard sign shapes and sizes with holes, notches, bends, etc. Not only are these made efficiently, but the quality is also desirable when it comes to creating road or highway signs.

Other industries that use roll forming machines include the air duct industry, the furniture manufacturing industry, and the solar energy industry, to name a few.

How to choose used roll forming machines

Before buying any machinery, it is always helpful to research the supplier. Buyers are encouraged to look through customer reviews to get an idea of the kind of services and products they offer. In most cases, reviews from previous customers provide insights that could help one make a better choice when buying the forming machine.

Consider the condition of the machine before purchasing. Check to see if there are any damages to the machine. Look through the spare parts and examine them closely to see if they need repairs or replacements to function appropriately. It would help to create a checklist of characteristics and parts to check when buying the machine.

Are the operating software and systems up to date? Outdated software or calibration systems may take more time to adjust or refine, which could increase the installation costs. Ask the supplier if the machine requires any immediate upgrades or replacements upon arrival.

How much maintenance has the machine undergone in the roll forming plant? Machines that receive regular maintenance and servicing are typically in better condition and have a more reliable performance capability compared to those that have not. A roll forming machine's maintenance history can also identify parts of the machine that may require a faster replacement rate.

Consider consulting with the experts before purchasing the used machine. A technician with ample expertise and experience in roll forming machines can provide crucial advice and help in the decision-making process. With their guidance, one could identify the best type and condition of the machine for their business needs.

How much energy does the machine consume? Used machines tend to be inefficient and may consume a lot of power. Energy consumption may result in increasing operational costs. Check the specifications to determine power needs and usage.

Finally, compare several suppliers and their prices. Narrow down the options to a few who can supply the request. Negotiation is easier with a few selected suppliers. Explore shipping options and customs clearing services, too, if buying in bulk.

FAQ

Q1: Are used roll forming machines safe to use?

A1: With proper maintenance and operational adherence to safety guidelines, second-hand roll forming machines can be safe for use.

Q2: Can a used roll forming machine be upgraded?

A2: Yes, many used roll forming machines can be upgraded with the latest technology, such as electronic controls, to enhance efficiency and automation.

Q3: What types of roll forming machines are available?

A3: There's a vast array of used roll forming machines available looking at various configurations, including machines for roofing, wall panels, tubes, and channels, among others.

Q4: How to know if a used roll forming machine is good?

A4: Checking the machine's operational condition, manufacturing brand, maintenance history, and assessing its structural integrity can help determine its quality.