Zorba sorting machine

Types of Zorba Sorting Machines

A Zorba sorting machine, also known as a Zorba metal shred, is a specific type of Zorba sorter. The Zorba machine, which is usually utilized in recycling plants, breaks down yellow Zorba scrap. It usually consists of various nonferrous metals from electrical wires and other products, including copper, aluminum, brass, lead, stainless steel, and metal alloys. These are then sorted by the Zorba sorter. Zorba (the waste) specifically refers to mixed metal fragments that contain aluminum, copper, zinc, tin, magnesium, and other elements.

There are two main types of Zorba sorting machines based on the method of sorting. The first type is a magnetic Zorba sorter machine. Such machines typically use magnets to attract ferrous metals. They usually feature conveyor belts used to separate ferrous metals from nonferrous metals. The nonferrous metals that remain are further sorted by other techniques to determine the kind and value. The second type is a non-magnetic Zorba sorter. This machine uses sensors to detect different types of nonferrous metals, such as copper, brass, and aluminum. Non-magnetic Zorba sorters typically comprise different sensors, including optical, which work on the principle of light reflectance, and electrodynamic sensors, which utilize electromagnetic fields, among others. All these sensors help the sorter identify and separate distinct nonferrous metals according to their physical and chemical properties.

Specifications & Maintenance

Some of the key specifications of Zorba sorting machines are as follows.

• Feed conveyor: The feed conveyor has a length of 1,800 mm and a width of 1,600 mm. The adjustable speed ranges from 1 m/s to 4 m/s.
• Sorting belt: The sorting belts are available in multiple sizesfor customers to choose from. The sorting capacity of the beltscan reach 6,000 to 20,000 pieces per hour. Customers can alsochoose from a list of multiple sorting options.
• Data monitoring system: The data monitoring systems are typically equipped with color cameras and laser sensors, among other devices. The capacity of these systems can be either standard or advanced, depending on the needs of the clients. Their functions are to monitor the characteristics of items in real time and to sort them by the predetermined classifications.
• Drive motor: The working power of the motors is 0.75 kW, and the voltage is 380 V.
• Overall system: The overall dimension of Zorba sorting machines varies based on the models. For example, the linear zorba sorting machine's total dimension is 3,200 mm x 3,500 mm x 3,500 mm, while that of the L-shape model is 1,450 mm x 3,250 mm x 2,600 mm.

In addition to the specifications mentioned above, it is also important to remember to maintain the Zorba sorting machines. Their maintenance ensures the long-lasting performance of the machines. Here are some Zorba sorting machine maintenance tips and tricks that are useful.

• Sort waste properly prior to using the machine. Using the Zorba sorting machine to process properly sorted waste increases its lifespan and decreases the frequency of maintenance.
• Lubricate all moving parts regularly to keep them functioning smoothly and to prevent wear and tear.
• Periodically tighten the bolts and components of the sorting machine to ensure their stability and security.
• Plan for routine professional maintenance and inspection. This helps identify potential issues early and ensures optimal performance.
• Educate operators on proper usage and handling techniques to minimize unnecessary damage and ensure efficient sorting.

Scenarios of Zorba Sorting Machines

Zorba sorting machines are popular in mining and recycling industries. In mining industries, the machines are used to separate metals from non-metals in ore. After ore is crushed into smaller pieces, a Zorba sorting machine will use air pressure to separate Zorba from other valuable minerals. Mining companies prefer Zorba sorting machines because they increase efficiency and allow the extraction of valuable metals like copper, aluminum, and zinc.

The recycling industry uses Zorba sorting machines to recover valuable metals from electrical cables. After the cables are chopped into smaller pieces, sorting machines are used to separate the metal components from the plastic ones. The recycling process becomes easier and more efficient thanks to Zorba sorting machines. Recycling companies can extract and process the metals for reuse with high precision.

Habitat restoration programs also use Zorba sorting machines. When identifying and removing metal fragments that may pose health risks, the machines come in handy in landfills. Zorba sorting machines can effectively and safely extract metals like zinc and copper that can be used to create new products through the recycling process. Agricultural companies can use Zorba sorting machines to remove metal contaminants from organic fertilizers like compost and mulch.

How to Choose Zorba Sorting Machines

• Capacity requirements:

  During the selection process, it is crucial to take into account the required capacity of the Zorba sorting machine. It must be able to handle the anticipated volume of scrap materials for optimal performance by facilities.

• Sorting accuracy:

  Pay attention to the Zorba sorting machine's sorting accuracy. Choose a machine that meets the necessary precision requirements because accurate identification and separation of different material kinds are essential for effective recycling.

• Flexible sorting options:

  Choose a Zorba sorting machine with multiple sorting possibilities. The machine should have the capacity to sort various types of materials, including metals, plastics, and contaminants, to maximize resource recovery.

• Technological features:

  Consider the Zorba sorting machine's technological characteristics, such as sensor and AI technology. Pick a device with cutting-edge features that enhance sorting efficiency and accuracy so it can make the recycling process better.

• Durability and reliability:

  Select a dependable and long-lasting Zorba sorting machine after taking into account its durability and dependability. Select equipment that can withstand harsh working conditions and minimize downtime due to frequent repairs in order to guarantee continuous operation.

• Environmental impact:

  Choose an ecologically beneficial Zorba sorting machine by considering its environmental impact. To aid in lowering carbon emissions and supporting sustainable development, select equipment that maximizes resource recovery and has a high sorting efficiency.

Zorba sorting machine FAQ

Q1: How much waste can a Zorba machine process?

A1: This depends on the specific model and its capacity. Some machines can process over 30 tones of waste every hour, depending on the waste type and sorting requirements.

Q2: Are Zorba sorting machines environmentally friendly?

A2: Yes, Zorba sorting machines play a significant role in reducing landfill waste by recycling more products. They also minimize the need for manual sorting, which reduces human labor and risk.

Q3: Can Zorba sorting machines be customized for specific sorting requirements?

A1: Yes, these machines can be modified to add different types of sensors, conveyors, and shredders to meet unique sorting needs or to handle specific waste materials.